Product Description
ET DC AIR PUMP — AIR32 Series
FEATURERS
It can work continuously for a long time, with low power and long life.
Able to be self-priming only under no back pressure
PRODUCT APPLICATIONS
Sphygmomanometer, Massage Machine, Fragrance Machine, Meter, Vacuum Packing Machine, Foam Machine, Medical Equipment, High Speed Blender, Gas Analyzer, Beauty Machine
PRODUCT PHOTOS
CURVES DIAGRAM
BASIC PARAMETERS
| BASIC PARAMETERS | |||
| Model | AIR27 | AIR32 | AIR60 |
| Motor | 370# | 500# | 555# |
| Voltage Selection | 6V/12V/24V | 6V/12V | 6V/12V/24V |
| Max Pressure | 0.5-1.5Bar | 0.8-1.4Bar | 0.8-1.4Bar |
| Flow Range | 600-3000ml/min | 4000-6000ml/min | 10000-15000ml/min |
| Current | <600mA | <600mA | <700mA |
| Working Medium | Gas | ||
| Vacuum | ≤-0.4Bar | ||
| Working Mode | Continuous / Interruptible | ||
| Noise (50cm) | 55dB | ||
| Insulating Level | Class B | ||
| Life | ≥60000 times | ||
| Weight | 59g | 61g | 250g |
| Dimension | 68.6*27*24.2mm | 64.6*32*32mm | 109.7*60*42.7mm |
STHangZhouRD PARTS
| STHangZhouRD PARTS | ||||
| Model | Voltage (V) | Pressure (Bar) | 0 bar Flow (ml/min) | Power (W) |
| AIR27-01 | 12 | 1.0-1.5 | 1.8-2.2 | <4 |
| AIR32-01 | 12 | 0.8-1.4 | 4.0-6.0 | <4 |
| AIR60-01 | 12 | 0.8-1.4 | 10-15 | <10 |
COMPANY INFORMATION
PUMP TYPE WE HAVE
1. WHO WE ARE
Located in HangZhou, ZheJiang Province, we are the manufacturer, which specializes in brushless DC pump and micro diaphragm pump for almost 10 years with in-depth expertise and experience.
2. How to choose the most suitable pump?
Please provide us the required flow, pressure, working time, voltage, equipment, liquid, ambient temperature, etc., we will recommend the most suitable pump according to your needs.
3. What is the MOQ?
Our MOQ is 3000pcs. The price would depend on the order quantity, please contact our staff to check your demands.
4. How long is the delivery time?
Generally, it would be taken 5-10 days if the samples are in stock, and can be delivered by DHL or other international expresses.
The batch order would take about 30-45 days to be finished, can be delivered by air or by sea.
5. About product quality
We have established the strict quality control system and production standards at each production step, carrying out 100% full inspection, to ensure our product is reliable from quality stability to higher precision.
6. About warranty assurance
We offer a one-year warranty period for OEM equipment, effective after shipment. We can provide the replacement of accessories, and if it is a serious product quality problem, you can replace it for free. However, if the damage is due to loading, unloading, transportation or improper use, we do not accept any responsibility. We will still provide assistance service to the buyer to help them solve the problem, but the cost of accessories or replacement will be borne by the buyer.
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| After-sales Service: | Yes |
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| Warranty: | 1 Year |
| Oil or Not: | Oil Free |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample Customized Made. Please Kindly Contact us First.
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the energy consumption and efficiency of diaphragm vacuum pumps?
The energy consumption and efficiency of diaphragm vacuum pumps can vary depending on factors such as the pump design, operating conditions, and specific application requirements. Here’s a detailed explanation:
1. Energy Consumption: Diaphragm vacuum pumps generally have lower energy consumption compared to other types of vacuum pumps, such as rotary vane or oil-sealed pumps. This is primarily because diaphragm pumps operate without oil lubrication, which reduces friction and power requirements. The energy consumption of diaphragm pumps is typically measured in terms of electrical power input, expressed in watts (W) or kilowatts (kW).
The energy consumption of a diaphragm vacuum pump can be influenced by several factors, including:
– Pump Size and Capacity: Larger diaphragm pumps designed for higher flow rates or vacuum levels may consume more energy compared to smaller pumps with lower capacities. The power requirements increase as the pump has to move larger volumes of gas or create stronger vacuums.
– Operating Pressure: The energy consumption of a diaphragm pump can vary depending on the required operating pressure. Higher vacuum levels typically require more energy to be maintained due to increased resistance in evacuating the gas or air from the system.
– Process Conditions: The energy consumption of a diaphragm pump may be affected by process-specific factors, such as the presence of particulate matter or the need for continuous operation. These factors can influence the pump’s efficiency and overall power requirements.
2. Efficiency: The efficiency of a diaphragm vacuum pump refers to its ability to convert electrical power input into useful pumping work. It is typically expressed as a percentage and can be calculated by dividing the pump’s useful output power (in the form of vacuum or flow) by the electrical power input.
The efficiency of diaphragm vacuum pumps can be influenced by various factors:
– Pump Design: The design and construction of the diaphragm pump can impact its efficiency. Well-engineered pumps with optimized diaphragm materials and valve systems can achieve higher efficiencies by reducing internal losses and maximizing gas compression and evacuation.
– Motor Efficiency: The efficiency of the electric motor driving the diaphragm pump can affect the overall efficiency of the system. Higher motor efficiencies result in more effective power utilization and improved pump performance.
– System Optimization: Proper system design, including appropriate sizing, correct piping arrangements, and minimizing pressure losses or leaks, can contribute to improved overall efficiency. Optimizing the system configuration ensures that the pump operates under favorable conditions, maximizing its efficiency.
– Operating Conditions: The operating conditions, such as the required vacuum level or flow rate, can impact the efficiency of the diaphragm pump. Operating the pump within its specified range and avoiding excessive demands can help maintain higher efficiency levels.
It’s important to note that specific energy consumption and efficiency values can vary among different diaphragm vacuum pump models and manufacturers. When selecting a diaphragm pump for a particular application, it’s advisable to review the manufacturer’s specifications and performance data, including energy consumption and efficiency information, to make an informed decision.
In summary, diaphragm vacuum pumps generally have lower energy consumption compared to other vacuum pump types. The energy consumption and efficiency of diaphragm pumps can be influenced by factors such as pump size, operating pressure, process conditions, pump design, motor efficiency, system optimization, and operating conditions. Understanding the specific energy consumption and efficiency characteristics of a diaphragm vacuum pump is important for selecting the appropriate pump for a given application and optimizing energy usage.
Can diaphragm vacuum pumps be used in vacuum filtration setups?
Yes, diaphragm vacuum pumps are commonly used in vacuum filtration setups. Here’s a detailed explanation:
Vacuum filtration is a widely used technique in various fields, including laboratory research, pharmaceutical manufacturing, and industrial processes. It involves applying a vacuum to a filter apparatus to facilitate the separation of solids from liquids or gases.
Diaphragm vacuum pumps are well-suited for vacuum filtration setups due to the following reasons:
– Oil-Free Operation: Diaphragm pumps operate without the need for oil lubrication. This oil-free operation is particularly advantageous in vacuum filtration, as it eliminates the risk of oil contamination that could interfere with the filtration process or contaminate the filtrate.
– Chemical Compatibility: Diaphragm pumps are available in various chemically resistant materials such as PTFE (polytetrafluoroethylene) or other corrosion-resistant polymers. This allows them to handle a wide range of filtration applications involving different chemicals or solvents without the risk of material degradation.
– Adjustable Vacuum Levels: Diaphragm vacuum pumps offer adjustable vacuum levels, allowing users to control and optimize the filtration process. The vacuum level can be adjusted based on the specific filtration requirements, such as the nature of the filter medium, the volume of the sample, or the desired filtration rate.
– Compact and Portable: Diaphragm vacuum pumps are often compact and lightweight, making them suitable for benchtop or portable filtration setups. Their small footprint and ease of operation make them convenient for use in various laboratory or field applications.
When using diaphragm vacuum pumps in vacuum filtration setups, it’s important to consider the following factors:
– Flow Rate: Diaphragm pumps are available in different flow rate capacities. It’s essential to select a pump with an appropriate flow rate to ensure efficient filtration without excessive filtration time or clogging of the filter media.
– Compatibility with Filtration Apparatus: Diaphragm pumps should be compatible with the specific filtration apparatus being used, including the filter flask, filter holder, and associated tubing or connectors. Ensuring proper compatibility and airtight connections is crucial for achieving effective vacuum filtration.
In summary, diaphragm vacuum pumps are well-suited for vacuum filtration setups due to their oil-free operation, chemical compatibility, adjustable vacuum levels, and compact design. They offer reliable and efficient performance in a wide range of filtration applications, making them a popular choice in laboratories, pharmaceutical manufacturing, and industrial processes.
What is a diaphragm vacuum pump, and how does it operate?
A diaphragm vacuum pump is a type of positive displacement pump used to create vacuum or low-pressure conditions in various applications. Here’s a detailed explanation of its operation:
Overview:
A diaphragm vacuum pump consists of a flexible diaphragm that moves back and forth within a chamber. As the diaphragm flexes, it creates changes in the volume of the chamber, resulting in the suction and expulsion of gas. The diaphragm is typically made of a durable, chemically resistant material such as rubber or elastomer.
Operation:
The operation of a diaphragm vacuum pump typically involves the following steps:
1. Suction Phase: The diaphragm starts in a neutral position. When the pump is powered on, the diaphragm is pulled downward by the negative pressure within the chamber. This expansion of the chamber volume creates suction, drawing gas or vapor into the pump through the inlet valve or port.
2. Compression Phase: Once the diaphragm reaches its maximum downward position, the inlet valve closes to prevent backflow. The diaphragm then starts to move upward, reducing the volume of the chamber. This compression action causes the gas to be expelled through the outlet valve or port.
3. Exhaust Phase: As the diaphragm continues to move upward, the outlet valve closes, and the compressed gas is discharged from the pump. The diaphragm returns to its neutral position, ready for the next suction phase.
Features and Advantages:
Diaphragm vacuum pumps offer several features and advantages that make them suitable for various applications:
– No Contamination: Diaphragm pumps are designed to be oil-free and have a sealed pumping chamber. This eliminates the risk of oil contamination of the pumped gas or vapor, making them suitable for applications requiring clean and uncontaminated vacuum conditions, such as laboratory work or medical applications.
– Chemical Resistance: The diaphragm is typically made of chemically resistant materials, allowing the pump to handle corrosive or reactive gases without degradation or contamination.
– Gentle Operation: The pumping action of diaphragm pumps is gentle and pulsation-free, making them suitable for applications that require precise control or sensitive handling of gases or delicate samples.
– Quiet Operation: Diaphragm pumps are known for their quiet operation, reducing noise pollution in the working environment.
– Self-Priming: Diaphragm pumps are generally self-priming, meaning they can start and maintain their pumping action without the need for external priming or additional equipment.
– Compact and Portable: Diaphragm pumps are often compact and lightweight, allowing for easy installation and portability. They can be used as standalone units or integrated into larger systems.
Applications:
Diaphragm vacuum pumps find applications in various industries and fields, including:
– Laboratory research and analysis
– Medical and healthcare
– Environmental monitoring and analysis
– Vacuum filtration
– Vacuum drying and degassing
– Automotive and manufacturing processes
– Semiconductor and electronics manufacturing
It is important to note that the specific design and operation of diaphragm vacuum pumps may vary across different manufacturers and models. Consulting the manufacturer’s specifications and guidelines is recommended for detailed information on the operation, performance, and suitability of a particular diaphragm pump for a given application.
By utilizing the flexible diaphragm’s movement to create suction and compression, diaphragm vacuum pumps offer reliable and efficient vacuum generation for a wide range of applications.
editor by Dream 2024-05-13
China supplier DC Mini Air Pump 3/6/9/12V Micro Diaphragm Vacuum Pump for Blackhead Instrument with high quality
Product Description
Product Description
Features
1. Life: Expected life span is >=30,000 Times(on 10s/off 5s).
2. Low noise: ≤60dB, far from 30cm distance.
3. Working conditions: Applying to indoor and outdoor under temperature 60 deg C.
4. Have suction function. can run continuously.
5. It can be powered directly by a Solar panel, DC electric source, or battery.
Dimensional drawing and working curve diagram
Widely used for Home appliances,medical,blackhead meters, breast pumps, vacuum packaging machines, massage
machines, foam hand sanitizers, teeth flushers and other products; household appliances, medical treatment, beauty,
massagers,adult products,Sphygmomanometers, Essential oil machines,Booster technology etc. Industries
We supply Full Customization Service, please contact us for the details.
Certifications
Our Advantages
FAQ
Do you accept OEM/ODM Service?
Yes, we have been the professional OEM/ODM supplier for many years.
What’s your main products?
Brushless dc water pump, drinking pump, solar pump, submersible pump, centrifugal pump, diaphragm pump, booster
pump, etc… for many years we develop the products with our client together, also customize the products they want.
How can I choose the pump?
We can study together for the using purpose, specification in the working condition, then we will suggest you the
most suitable 1 from our products range.
What’s your product MOQ?
We accept sample order, the MOQ can be negotiated.
How long is your delivery time?
Sample order within 1 week. Bulk order within 25 days. If the pumps in stock, within2 days.
How long is your warranty of pump?
Warranty is 1 year, can be repaired free of charge
What’s the payment method?
By Trade Assurance, Paypal, T/T, L/C, Western Union, etc…
What certificates have your pumps passed?
All our products have passed CE, RoHs, Reach. Parts of pumps met UL.
How do you ship the goods?
Shipping by express (sample order) and by air or by sea (bulk order). Pls contact us before order because the freight
fee base on quantity
What’s your port of loading?
HangZhou port, HangZhou port, HangZhou port, for other we can communicate it.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | RoHS, CE |
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| Voltage: | Low Pressure |
| Material: | ABS |
| Trademark: | Desun |
| Origin: | China, Dongguan |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What is the cost range for diaphragm vacuum pumps, and how does it vary with capacity?
The cost range for diaphragm vacuum pumps can vary depending on factors such as the pump’s capacity, quality, features, brand, and supplier. Here’s a detailed explanation:
Cost Range: The cost of diaphragm vacuum pumps can range from a few hundred dollars to several thousand dollars. The specific price will depend on the pump’s size, specifications, and intended application. Smaller diaphragm pumps with lower capacities generally have a lower cost, while larger pumps with higher capacities tend to be more expensive.
It’s important to note that the cost of a diaphragm vacuum pump is not solely determined by its capacity. Other factors, such as the pump’s construction materials, performance characteristics, and additional features, can also influence the price. Pumps with higher-quality materials, advanced design features, and better overall performance may be priced at the higher end of the cost range.
Variation with Capacity: The cost of diaphragm vacuum pumps typically increases with higher capacity. As the capacity of a diaphragm pump increases, there is a need for larger components, more robust construction, and higher power requirements, which can contribute to a higher manufacturing cost. Therefore, larger diaphragm pumps with higher capacities generally have a higher price compared to smaller pumps with lower capacities.
However, it’s worth noting that the relationship between capacity and cost is not always linear. There can be variations in pricing within a given capacity range due to factors such as brand reputation, product features, and market competition. Different manufacturers may offer pumps with similar capacities but at different price points based on their brand positioning, manufacturing processes, and customer support services.
When considering the cost of a diaphragm vacuum pump, it’s important to evaluate the overall value it provides for your specific application. Factors such as pump reliability, durability, maintenance requirements, and warranty coverage should also be taken into account in addition to the initial purchase cost.
In summary, the cost range for diaphragm vacuum pumps can vary significantly depending on factors such as capacity, quality, features, brand, and supplier. Generally, larger pumps with higher capacities tend to have a higher cost compared to smaller pumps. However, variations in pricing can exist within a given capacity range due to factors such as brand reputation and product features. When selecting a diaphragm vacuum pump, it’s important to consider both the cost and the overall value it provides for your specific application.
What is the ultimate vacuum level that diaphragm vacuum pumps can achieve?
Diaphragm vacuum pumps are capable of achieving moderate vacuum levels, but their ultimate vacuum level is limited compared to certain high-performance vacuum pumps. Here’s a detailed explanation:
Typically, diaphragm vacuum pumps can achieve vacuum levels up to about 1 torr or 1 mbar. This level of vacuum is suitable for applications that require low to medium vacuum conditions.
Diaphragm pumps operate based on the reciprocating motion of a flexible diaphragm, which creates the pumping action. However, due to the nature of their design, diaphragm pumps may encounter limitations in achieving extremely high vacuum levels. The diaphragm’s mechanical motion and the presence of clearance gaps in the valves and other internal components can restrict the pump’s ability to reach ultra-high vacuum ranges.
In contrast, other types of vacuum pumps, such as rotary vane pumps or turbo molecular pumps, are specifically designed to achieve much higher vacuum levels. Rotary vane pumps can typically achieve vacuum levels in the range of 10^-3 to 10^-4 torr, while turbo molecular pumps can extend into the ultra-high vacuum range of 10^-9 to 10^-10 torr.
It’s important to consider the specific vacuum level requirements of the application when choosing a vacuum pump. While diaphragm vacuum pumps may have limitations in terms of ultimate vacuum level, they offer other advantages such as oil-free operation, chemical resistance, and cost-effectiveness, making them suitable for a wide range of applications that do not require extreme vacuum levels.
What is a diaphragm vacuum pump, and how does it operate?
A diaphragm vacuum pump is a type of positive displacement pump used to create vacuum or low-pressure conditions in various applications. Here’s a detailed explanation of its operation:
Overview:
A diaphragm vacuum pump consists of a flexible diaphragm that moves back and forth within a chamber. As the diaphragm flexes, it creates changes in the volume of the chamber, resulting in the suction and expulsion of gas. The diaphragm is typically made of a durable, chemically resistant material such as rubber or elastomer.
Operation:
The operation of a diaphragm vacuum pump typically involves the following steps:
1. Suction Phase: The diaphragm starts in a neutral position. When the pump is powered on, the diaphragm is pulled downward by the negative pressure within the chamber. This expansion of the chamber volume creates suction, drawing gas or vapor into the pump through the inlet valve or port.
2. Compression Phase: Once the diaphragm reaches its maximum downward position, the inlet valve closes to prevent backflow. The diaphragm then starts to move upward, reducing the volume of the chamber. This compression action causes the gas to be expelled through the outlet valve or port.
3. Exhaust Phase: As the diaphragm continues to move upward, the outlet valve closes, and the compressed gas is discharged from the pump. The diaphragm returns to its neutral position, ready for the next suction phase.
Features and Advantages:
Diaphragm vacuum pumps offer several features and advantages that make them suitable for various applications:
– No Contamination: Diaphragm pumps are designed to be oil-free and have a sealed pumping chamber. This eliminates the risk of oil contamination of the pumped gas or vapor, making them suitable for applications requiring clean and uncontaminated vacuum conditions, such as laboratory work or medical applications.
– Chemical Resistance: The diaphragm is typically made of chemically resistant materials, allowing the pump to handle corrosive or reactive gases without degradation or contamination.
– Gentle Operation: The pumping action of diaphragm pumps is gentle and pulsation-free, making them suitable for applications that require precise control or sensitive handling of gases or delicate samples.
– Quiet Operation: Diaphragm pumps are known for their quiet operation, reducing noise pollution in the working environment.
– Self-Priming: Diaphragm pumps are generally self-priming, meaning they can start and maintain their pumping action without the need for external priming or additional equipment.
– Compact and Portable: Diaphragm pumps are often compact and lightweight, allowing for easy installation and portability. They can be used as standalone units or integrated into larger systems.
Applications:
Diaphragm vacuum pumps find applications in various industries and fields, including:
– Laboratory research and analysis
– Medical and healthcare
– Environmental monitoring and analysis
– Vacuum filtration
– Vacuum drying and degassing
– Automotive and manufacturing processes
– Semiconductor and electronics manufacturing
It is important to note that the specific design and operation of diaphragm vacuum pumps may vary across different manufacturers and models. Consulting the manufacturer’s specifications and guidelines is recommended for detailed information on the operation, performance, and suitability of a particular diaphragm pump for a given application.
By utilizing the flexible diaphragm’s movement to create suction and compression, diaphragm vacuum pumps offer reliable and efficient vacuum generation for a wide range of applications.
editor by Dream 2024-05-08
China factory Brush Motor 12V Diaphragm Micro Vacuum Pump Mini Air Pump Factory vacuum pump and compressor
Product Description
Brush Motor 12V Diaphragm Micro Vacuum Pump Mini Air Pump Factory
♦ 16000M2 modern factory with its own physical property rights, ESD anti-static control dust free workshop,
100+ sets of professional imported equipment
♦ 4 major professional and precision laboratories that meet the CNAS national laboratory accreditation standards
♦ More than 50 patents in the micro water pump industry, strong research and development strength, and master advanced industry technology
♦ Complete certification, passed CE, ROHS, REACH, WRAS, Food Grade and other certification
Remarks:
– We are high-end Brushless DC pumps manufacturer. Can provide customized services
– If you are interested in our products, pls feel free to contact us
Our Micro Diaphragm Pumps are available with a choice of 4 different drive motors.
A- Premium duty brush DC motor
lifetime 3,000hours,longer endurance lifetime than other normal DC membrane pump
B- Economical brush DC motor
lifetime:1,500hours
C- Coreless Brushless DC Motor
A brushless electronically commutated dc motor (electronics integrated in motor), the motor runs vibration and spark free, almost silently, is very dynamic and extremely durable, ideal life-time 15000 hours
D- Coreless Brushless DC motor with outer controller
With all advantages of coreless brushless DC motor, ideal life-time 15000 hours, and outer controller can realize more control functions of PWM or 0 -5V speed adjustment, brake, ~ instant starting work
H- Brushless DC Motor
Long lifetime 10000hour
Product Specification
| Model | TM30A-A | TM30A-B | TM30A-C | TM30A-D |
| Motor type |
A–high performance Brush motor |
B–Brush motor | C–Brushless motor | D–Brushless motor |
| Pump Assembly Rated Life | 3000hour | 1000hour | 15000hour | 15000hour |
| Gas flow | 6L/min | 4.5L/ | 4.5 | 4 |
| Rated Voltage | 12V | 6/12/24v | 6/12/24v | 6/12/24v |
| No-load Current | 0.24 | 0.4/0.24/0.15 | ||
| Media | Most gas | |||
| Max Pressure | 120kpa | |||
| Max Vacuum | -70kpa | |||
| Ambient Temperature | 41 to 158 F(5 to 70C) | |||
| Pump size | 75.5*30.4*54.6mm | 75*31.2*57.5mm | 79*31.2*57.5mm | 79*31.2*57.5mm |
| Weight | 200g | 150g | 250g | 250g |
| Inlet&Outlet | OD 4.8mm/ID 2.6mm,hose suggestion:ID 4.0mm | |||
| Materials |
pump head Nylon, membrane EPDM , valve EPDM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
| Wetted material options |
1.Optional membrane materials: 2.Optional valve materials: |
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Get more Technical data, Please Send message
CHINAMFG Diaphragm series gas pumps are the perfect combination of form and function. The use of a special diaphragm allows the pump to transfer both air and liquid efficiently. The compact lightweight unit offers optimum sizing for analytical equipment.
ADVANTAGES
♦ High pneumatic performance
♦ Compact size/high power density
♦ Uncontaminated flow – no contamination of the media due to oil-free operation
♦ Maintenance-free
♦ Long product life
♦ Low sound level
♦ Low power consumption
♦ Can operate in any orientation
♦ Suction
The versatility of CHINAMFG pumps allows a wide field of applications to be covered. Over many years our pumps have proved themselves in the following areas:
1.Industrial pressure and vacuum applications
2.Portable Analytical Instruments
3.Medical Equipment
4.Air Quality Sampling Monitors
5.Respiration Monitors
6.Gas or Odor Leak Detectors
Performance Curve
More About Products
TOPS INDUSTRY AND TECHNOLOGY CO., LIMITED started in 2005, is the world’s leading supplier of micro
pump solutions, and won the “National High-tech Enterprise”. The company is mainly engaged in the research and development and manufacture of miniature brushless DC
pumps and miniature diaphragm pumps. 80% of the products are exported to high-end markets in Europe and
America, and are mainly used in water heaters, small household appliances, water heating mattresses, medical equipment, smart toilets, automobile circulation systems, etc. The company has always been known for its high quality and high batch consistency, and has established solid and good cooperative relations with many world-renowned brands, such as: Tesla, Whirlpool, Flextronics, Kohler, GE, Roca, KTM, Geberit, etc.
Get more Technical data, Please Send message
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Oil or Not: | Oil Free |
|---|---|
| Vacuum Degree: | Vacuum |
| Transport Package: | Standard Export Packing or OEM Packing |
| Specification: | CE, Iec, RoHS |
| Trademark: | TOPSFLO |
| Origin: | China |
| Samples: |
US$ 13/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can diaphragm vacuum pumps be integrated into existing laboratory setups and industrial processes?
Yes, diaphragm vacuum pumps can be integrated into existing laboratory setups and industrial processes. Here’s a detailed explanation:
Laboratory Setups: Diaphragm vacuum pumps are commonly used in laboratory environments for various applications, including filtration, aspiration, degassing, desiccation, and vacuum drying. They can be easily integrated into existing laboratory setups due to their compact size, versatility, and compatibility with a wide range of laboratory equipment.
Diaphragm vacuum pumps can connect to laboratory apparatus such as filtration systems, rotary evaporators, vacuum ovens, and vacuum desiccators. They often feature standard connections, such as hose barbs or quick-connect fittings, that allow for easy and secure attachment to different laboratory devices. In many cases, diaphragm vacuum pumps can directly replace other types of vacuum pumps without requiring significant modifications to the existing setup.
The ability to integrate diaphragm vacuum pumps into laboratory setups offers advantages such as:
– Oil-Free Operation: Diaphragm pumps do not require oil lubrication, eliminating the risk of oil contamination in the laboratory setup and reducing maintenance requirements.
– Quiet Operation: Diaphragm pumps are known for their relatively quiet operation, making them suitable for laboratory environments where noise reduction is desirable.
– Chemical Compatibility: Diaphragm pumps are available in models constructed with chemically resistant materials, allowing them to handle a wide range of solvents, gases, and vapors encountered in laboratory processes.
Industrial Processes: Diaphragm vacuum pumps can also be integrated into various industrial processes. They find applications in industries such as pharmaceuticals, food and beverage, electronics, automotive, and materials processing.
In industrial settings, diaphragm vacuum pumps can be used for tasks such as vacuum packaging, degassing, solvent recovery, pneumatic conveying, and vacuum drying. They can be incorporated into existing process lines and equipment, providing the necessary vacuum levels and performance required for the specific application.
Diaphragm vacuum pumps offer advantages in industrial processes, including:
– Reliable Performance: Diaphragm pumps are known for their reliable operation, providing consistent vacuum levels and performance over time.
– Energy Efficiency: Diaphragm pumps can be designed to be energy-efficient, contributing to cost savings and sustainability in industrial operations.
– Low Maintenance: Diaphragm pumps generally have low maintenance requirements compared to other types of vacuum pumps, reducing downtime and operating costs.
When integrating diaphragm vacuum pumps into laboratory or industrial setups, it’s important to consider factors such as the required vacuum level, flow rate, compatibility with existing equipment, and any specific environmental or safety considerations. Additionally, consulting the manufacturer’s guidelines and seeking expert advice can ensure proper integration and optimal performance.
In summary, diaphragm vacuum pumps can be easily integrated into existing laboratory setups and industrial processes. Their compact size, versatility, oil-free operation, chemical compatibility, and reliable performance make them suitable for a wide range of applications. Whether in laboratory or industrial settings, diaphragm vacuum pumps offer advantages such as quiet operation, energy efficiency, and low maintenance requirements.
Can diaphragm vacuum pumps be used in vacuum filtration setups?
Yes, diaphragm vacuum pumps are commonly used in vacuum filtration setups. Here’s a detailed explanation:
Vacuum filtration is a widely used technique in various fields, including laboratory research, pharmaceutical manufacturing, and industrial processes. It involves applying a vacuum to a filter apparatus to facilitate the separation of solids from liquids or gases.
Diaphragm vacuum pumps are well-suited for vacuum filtration setups due to the following reasons:
– Oil-Free Operation: Diaphragm pumps operate without the need for oil lubrication. This oil-free operation is particularly advantageous in vacuum filtration, as it eliminates the risk of oil contamination that could interfere with the filtration process or contaminate the filtrate.
– Chemical Compatibility: Diaphragm pumps are available in various chemically resistant materials such as PTFE (polytetrafluoroethylene) or other corrosion-resistant polymers. This allows them to handle a wide range of filtration applications involving different chemicals or solvents without the risk of material degradation.
– Adjustable Vacuum Levels: Diaphragm vacuum pumps offer adjustable vacuum levels, allowing users to control and optimize the filtration process. The vacuum level can be adjusted based on the specific filtration requirements, such as the nature of the filter medium, the volume of the sample, or the desired filtration rate.
– Compact and Portable: Diaphragm vacuum pumps are often compact and lightweight, making them suitable for benchtop or portable filtration setups. Their small footprint and ease of operation make them convenient for use in various laboratory or field applications.
When using diaphragm vacuum pumps in vacuum filtration setups, it’s important to consider the following factors:
– Flow Rate: Diaphragm pumps are available in different flow rate capacities. It’s essential to select a pump with an appropriate flow rate to ensure efficient filtration without excessive filtration time or clogging of the filter media.
– Compatibility with Filtration Apparatus: Diaphragm pumps should be compatible with the specific filtration apparatus being used, including the filter flask, filter holder, and associated tubing or connectors. Ensuring proper compatibility and airtight connections is crucial for achieving effective vacuum filtration.
In summary, diaphragm vacuum pumps are well-suited for vacuum filtration setups due to their oil-free operation, chemical compatibility, adjustable vacuum levels, and compact design. They offer reliable and efficient performance in a wide range of filtration applications, making them a popular choice in laboratories, pharmaceutical manufacturing, and industrial processes.
What are the advantages of using diaphragm vacuum pumps in various applications?
Diaphragm vacuum pumps offer several advantages that make them well-suited for various applications. Here’s a detailed explanation of the advantages:
1. Oil-Free and Contamination-Free Operation:
Diaphragm vacuum pumps are designed to be oil-free, meaning they do not require lubricating oil for operation. This eliminates the risk of oil contamination in the pumped gas or vapor, making them ideal for applications that require clean and uncontaminated vacuum conditions. Industries such as laboratory research, medical and healthcare, and semiconductor manufacturing benefit from the oil-free operation of diaphragm pumps.
2. Chemical Resistance:
Diaphragm pumps are typically constructed with materials that offer excellent chemical resistance. The diaphragm, valves, and other wetted parts are often made of chemically resistant materials such as rubber or elastomer. This allows diaphragm vacuum pumps to handle corrosive or reactive gases without degradation or contamination, making them suitable for applications in chemical processing, environmental monitoring, and analytical laboratories.
3. Gentle and Pulsation-Free Operation:
Diaphragm pumps provide a gentle pumping action that is free from pulsations. This characteristic is particularly advantageous in applications that require precise control or sensitive handling of gases or delicate samples. Examples include vacuum filtration, vacuum drying, degassing processes, and laboratory applications where consistent and smooth vacuum conditions are necessary.
4. Quiet Operation:
Diaphragm vacuum pumps are known for their quiet operation compared to other types of pumps. The reduced noise level contributes to a more comfortable working environment, making them suitable for applications where noise pollution needs to be minimized, such as laboratories, medical facilities, and research institutions.
5. Self-Priming Capability:
Diaphragm pumps are generally self-priming, meaning they can start and maintain their pumping action without the need for external priming or additional equipment. This makes them easy to use and convenient, especially in applications where frequent start-stop cycles or intermittent operation is required.
6. Compact and Portable:
Diaphragm vacuum pumps are often compact and lightweight, making them easy to install, move, or transport. Their compact size allows for flexible integration into existing systems or placement in confined spaces. The portability of diaphragm pumps is advantageous in applications that require mobility or where multiple pumping stations are needed in different locations.
7. Versatile Applications:
Diaphragm vacuum pumps find applications in a wide range of industries and fields. Some common applications include:
– Laboratory research and analysis
– Medical and healthcare
– Environmental monitoring and analysis
– Vacuum filtration
– Vacuum drying and degassing
– Automotive and manufacturing processes
– Semiconductor and electronics manufacturing
It’s important to note that the specific advantages of using diaphragm vacuum pumps can vary depending on the pump design, model, and application requirements. Manufacturers provide detailed specifications and guidelines that highlight the advantages and limitations of their diaphragm pumps for specific applications.
editor by Dream 2024-05-07
China Best Sales Brush Motor 12V Diaphragm Micro Vacuum Pump Mini Air Pump Factory vacuum pump adapter
Product Description
Brush Motor 12V Diaphragm Micro Vacuum Pump Mini Air Pump Factory
♦ 16000M2 modern factory with its own physical property rights, ESD anti-static control dust free workshop,
100+ sets of professional imported equipment
♦ 4 major professional and precision laboratories that meet the CNAS national laboratory accreditation standards
♦ More than 50 patents in the micro water pump industry, strong research and development strength, and master advanced industry technology
♦ Complete certification, passed CE, ROHS, REACH, WRAS, Food Grade and other certification
Remarks:
– We are high-end Brushless DC pumps manufacturer. Can provide customized services
– If you are interested in our products, pls feel free to contact us
Our Micro Diaphragm Pumps are available with a choice of 4 different drive motors.
A- Premium duty brush DC motor
lifetime 3,000hours,longer endurance lifetime than other normal DC membrane pump
B- Economical brush DC motor
lifetime:1,500hours
C- Coreless Brushless DC Motor
A brushless electronically commutated dc motor (electronics integrated in motor), the motor runs vibration and spark free, almost silently, is very dynamic and extremely durable, ideal life-time 15000 hours
D- Coreless Brushless DC motor with outer controller
With all advantages of coreless brushless DC motor, ideal life-time 15000 hours, and outer controller can realize more control functions of PWM or 0 -5V speed adjustment, brake, ~ instant starting work
H- Brushless DC Motor
Long lifetime 10000hour
Product Specification
| Model | TM30A-A | TM30A-B | TM30A-C | TM30A-D |
| Motor type |
A–high performance Brush motor |
B–Brush motor | C–Brushless motor | D–Brushless motor |
| Pump Assembly Rated Life | 3000hour | 1000hour | 15000hour | 15000hour |
| Gas flow | 6L/min | 4.5L/ | 4.5 | 4 |
| Rated Voltage | 12V | 6/12/24v | 6/12/24v | 6/12/24v |
| No-load Current | 0.24 | 0.4/0.24/0.15 | ||
| Media | Most gas | |||
| Max Pressure | 120kpa | |||
| Max Vacuum | -70kpa | |||
| Ambient Temperature | 41 to 158 F(5 to 70C) | |||
| Pump size | 75.5*30.4*54.6mm | 75*31.2*57.5mm | 79*31.2*57.5mm | 79*31.2*57.5mm |
| Weight | 200g | 150g | 250g | 250g |
| Inlet&Outlet | OD 4.8mm/ID 2.6mm,hose suggestion:ID 4.0mm | |||
| Materials |
pump head Nylon, membrane EPDM , valve EPDM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
| Wetted material options |
1.Optional membrane materials: 2.Optional valve materials: |
|||
Get more Technical data, Please Send message
CHINAMFG Diaphragm series gas pumps are the perfect combination of form and function. The use of a special diaphragm allows the pump to transfer both air and liquid efficiently. The compact lightweight unit offers optimum sizing for analytical equipment.
ADVANTAGES
♦ High pneumatic performance
♦ Compact size/high power density
♦ Uncontaminated flow – no contamination of the media due to oil-free operation
♦ Maintenance-free
♦ Long product life
♦ Low sound level
♦ Low power consumption
♦ Can operate in any orientation
♦ Suction
The versatility of CHINAMFG pumps allows a wide field of applications to be covered. Over many years our pumps have proved themselves in the following areas:
1.Industrial pressure and vacuum applications
2.Portable Analytical Instruments
3.Medical Equipment
4.Air Quality Sampling Monitors
5.Respiration Monitors
6.Gas or Odor Leak Detectors
Performance Curve
More About Products
TOPS INDUSTRY AND TECHNOLOGY CO., LIMITED started in 2005, is the world’s leading supplier of micro
pump solutions, and won the “National High-tech Enterprise”. The company is mainly engaged in the research and development and manufacture of miniature brushless DC
pumps and miniature diaphragm pumps. 80% of the products are exported to high-end markets in Europe and
America, and are mainly used in water heaters, small household appliances, water heating mattresses, medical equipment, smart toilets, automobile circulation systems, etc. The company has always been known for its high quality and high batch consistency, and has established solid and good cooperative relations with many world-renowned brands, such as: Tesla, Whirlpool, Flextronics, Kohler, GE, Roca, KTM, Geberit, etc.
Get more Technical data, Please Send message
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Oil or Not: | Oil Free |
|---|---|
| Vacuum Degree: | Vacuum |
| Transport Package: | Standard Export Packing or OEM Packing |
| Specification: | CE, Iec, RoHS |
| Trademark: | TOPSFLO |
| Origin: | China |
| Samples: |
US$ 13/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Can diaphragm vacuum pumps be used in vacuum ovens and freeze-drying processes?
Yes, diaphragm vacuum pumps can be used in both vacuum ovens and freeze-drying processes. Here’s a detailed explanation:
Vacuum Ovens: Vacuum ovens are commonly used in various industries and scientific applications for drying, curing, or processing materials under low-pressure conditions. Diaphragm vacuum pumps are well-suited for vacuum oven applications due to their ability to generate and maintain the required vacuum levels. The diaphragm pump’s design, which does not require oil lubrication, makes it ideal for applications where contamination from oil vapors is a concern. The pumps can efficiently remove air and other gases from the oven chamber, creating a controlled low-pressure environment for the drying or curing process.
When selecting a diaphragm vacuum pump for a vacuum oven, several factors should be considered:
– Vacuum Level: The diaphragm pump should be capable of achieving the desired vacuum level required for the specific application. Different diaphragm pump models may have different maximum achievable vacuum levels, so it’s important to choose a pump that meets the oven’s vacuum requirements.
– Flow Rate: The flow rate of the diaphragm pump should be sufficient to maintain the desired vacuum level within the oven chamber. The pump’s flow rate should be able to handle any gas released during the drying or curing process and compensate for any minor leaks in the system.
– Chemical Compatibility: It’s essential to consider the chemical compatibility of the diaphragm pump’s materials with the substances being processed in the vacuum oven. Some diaphragm pumps are designed with chemically resistant materials, allowing them to handle corrosive or reactive gases without degradation or contamination.
Freeze-Drying Processes: Freeze-drying, also known as lyophilization, is a process used to remove moisture from products while preserving their structure and integrity. Diaphragm vacuum pumps can be employed in freeze-drying systems to create the necessary low-pressure environment for sublimation, where ice is directly converted from solid to vapor without passing through a liquid phase.
In freeze-drying processes, diaphragm vacuum pumps play a crucial role in two main stages:
– Freezing Stage: The diaphragm pump can be used to evacuate the moisture or solvent vapors released during the freezing step of the freeze-drying process. By removing these vapors, the pump helps maintain a controlled environment during freezing and prevents ice buildup on the product.
– Drying Stage: Once the product is frozen, the diaphragm vacuum pump is utilized to create a vacuum within the freeze-drying chamber. This vacuum environment allows the frozen moisture to sublime, transforming it directly from ice to vapor. The diaphragm pump continuously removes the vapor, aiding in the drying process and facilitating efficient moisture removal from the product.
Similar to vacuum oven applications, when choosing a diaphragm vacuum pump for freeze-drying processes, factors such as vacuum level capability, flow rate, and chemical compatibility should be considered. Additionally, the pump should be able to handle the potential condensable vapors generated during the sublimation process.
In summary, diaphragm vacuum pumps are suitable for use in vacuum ovens and freeze-drying processes. They can effectively create and maintain the required low-pressure environments for drying, curing, and sublimation. When selecting a diaphragm pump for these applications, factors such as vacuum level, flow rate, chemical compatibility, and the presence of condensable vapors should be taken into account to ensure optimal performance and successful operation.
Can diaphragm vacuum pumps be used in vacuum filtration setups?
Yes, diaphragm vacuum pumps are commonly used in vacuum filtration setups. Here’s a detailed explanation:
Vacuum filtration is a widely used technique in various fields, including laboratory research, pharmaceutical manufacturing, and industrial processes. It involves applying a vacuum to a filter apparatus to facilitate the separation of solids from liquids or gases.
Diaphragm vacuum pumps are well-suited for vacuum filtration setups due to the following reasons:
– Oil-Free Operation: Diaphragm pumps operate without the need for oil lubrication. This oil-free operation is particularly advantageous in vacuum filtration, as it eliminates the risk of oil contamination that could interfere with the filtration process or contaminate the filtrate.
– Chemical Compatibility: Diaphragm pumps are available in various chemically resistant materials such as PTFE (polytetrafluoroethylene) or other corrosion-resistant polymers. This allows them to handle a wide range of filtration applications involving different chemicals or solvents without the risk of material degradation.
– Adjustable Vacuum Levels: Diaphragm vacuum pumps offer adjustable vacuum levels, allowing users to control and optimize the filtration process. The vacuum level can be adjusted based on the specific filtration requirements, such as the nature of the filter medium, the volume of the sample, or the desired filtration rate.
– Compact and Portable: Diaphragm vacuum pumps are often compact and lightweight, making them suitable for benchtop or portable filtration setups. Their small footprint and ease of operation make them convenient for use in various laboratory or field applications.
When using diaphragm vacuum pumps in vacuum filtration setups, it’s important to consider the following factors:
– Flow Rate: Diaphragm pumps are available in different flow rate capacities. It’s essential to select a pump with an appropriate flow rate to ensure efficient filtration without excessive filtration time or clogging of the filter media.
– Compatibility with Filtration Apparatus: Diaphragm pumps should be compatible with the specific filtration apparatus being used, including the filter flask, filter holder, and associated tubing or connectors. Ensuring proper compatibility and airtight connections is crucial for achieving effective vacuum filtration.
In summary, diaphragm vacuum pumps are well-suited for vacuum filtration setups due to their oil-free operation, chemical compatibility, adjustable vacuum levels, and compact design. They offer reliable and efficient performance in a wide range of filtration applications, making them a popular choice in laboratories, pharmaceutical manufacturing, and industrial processes.
What is a diaphragm vacuum pump, and how does it operate?
A diaphragm vacuum pump is a type of positive displacement pump used to create vacuum or low-pressure conditions in various applications. Here’s a detailed explanation of its operation:
Overview:
A diaphragm vacuum pump consists of a flexible diaphragm that moves back and forth within a chamber. As the diaphragm flexes, it creates changes in the volume of the chamber, resulting in the suction and expulsion of gas. The diaphragm is typically made of a durable, chemically resistant material such as rubber or elastomer.
Operation:
The operation of a diaphragm vacuum pump typically involves the following steps:
1. Suction Phase: The diaphragm starts in a neutral position. When the pump is powered on, the diaphragm is pulled downward by the negative pressure within the chamber. This expansion of the chamber volume creates suction, drawing gas or vapor into the pump through the inlet valve or port.
2. Compression Phase: Once the diaphragm reaches its maximum downward position, the inlet valve closes to prevent backflow. The diaphragm then starts to move upward, reducing the volume of the chamber. This compression action causes the gas to be expelled through the outlet valve or port.
3. Exhaust Phase: As the diaphragm continues to move upward, the outlet valve closes, and the compressed gas is discharged from the pump. The diaphragm returns to its neutral position, ready for the next suction phase.
Features and Advantages:
Diaphragm vacuum pumps offer several features and advantages that make them suitable for various applications:
– No Contamination: Diaphragm pumps are designed to be oil-free and have a sealed pumping chamber. This eliminates the risk of oil contamination of the pumped gas or vapor, making them suitable for applications requiring clean and uncontaminated vacuum conditions, such as laboratory work or medical applications.
– Chemical Resistance: The diaphragm is typically made of chemically resistant materials, allowing the pump to handle corrosive or reactive gases without degradation or contamination.
– Gentle Operation: The pumping action of diaphragm pumps is gentle and pulsation-free, making them suitable for applications that require precise control or sensitive handling of gases or delicate samples.
– Quiet Operation: Diaphragm pumps are known for their quiet operation, reducing noise pollution in the working environment.
– Self-Priming: Diaphragm pumps are generally self-priming, meaning they can start and maintain their pumping action without the need for external priming or additional equipment.
– Compact and Portable: Diaphragm pumps are often compact and lightweight, allowing for easy installation and portability. They can be used as standalone units or integrated into larger systems.
Applications:
Diaphragm vacuum pumps find applications in various industries and fields, including:
– Laboratory research and analysis
– Medical and healthcare
– Environmental monitoring and analysis
– Vacuum filtration
– Vacuum drying and degassing
– Automotive and manufacturing processes
– Semiconductor and electronics manufacturing
It is important to note that the specific design and operation of diaphragm vacuum pumps may vary across different manufacturers and models. Consulting the manufacturer’s specifications and guidelines is recommended for detailed information on the operation, performance, and suitability of a particular diaphragm pump for a given application.
By utilizing the flexible diaphragm’s movement to create suction and compression, diaphragm vacuum pumps offer reliable and efficient vacuum generation for a wide range of applications.
editor by Dream 2024-05-07
China wholesaler High Performance Micro Vacuum and Air Diaphragm Pump (DC Brush motor) with Best Sales
Product Description
High Performance Micro Vacuum and Air Diaphragm Pump (DC Brush motor)
♦ 16000M2 modern factory with its own physical property rights, ESD anti-static control dust free workshop,
100+ sets of professional imported equipment
♦ 4 major professional and precision laboratories that meet the CNAS national laboratory accreditation standards
♦ More than 50 patents in the micro water pump industry, strong research and development strength, and master advanced industry technology
♦ Complete certification, passed CE, ROHS, REACH, WRAS, Food Grade and other certification
Remarks:
– We are high-end Brushless DC pumps manufacturer. Can provide customized services
– If you are interested in our products, pls feel free to contact us
Our Micro Diaphragm Pumps are available with a choice of 4 different drive motors.
A- Premium duty brush DC motor
lifetime 3,000hours,longer endurance lifetime than other normal DC membrane pump
B- Economical brush DC motor
lifetime:1,500hours
C- Coreless Brushless DC Motor
A brushless electronically commutated dc motor (electronics integrated in motor), the motor runs vibration and spark free, almost silently, is very dynamic and extremely durable, ideal life-time 15000 hours
D- Coreless Brushless DC motor with outer controller
With all advantages of coreless brushless DC motor, ideal life-time 15000 hours, and outer controller can realize more control functions of PWM or 0 -5V speed adjustment, brake, ~ instant starting work
H- Brushless DC Motor
Long lifetime 10000hour
Product Specification
| Model | TM30A-A | TM30A-B | TM30A-C | TM30A-D |
| Motor type |
A–high performance Brush motor |
B–Brush motor | C–Brushless motor | D–Brushless motor |
| Pump Assembly Rated Life | 3000hour | 1000hour | 15000hour | 15000hour |
| Gas flow | 6L/min | 4.5L/min | 4.5L/min | 4L/min |
| Rated Voltage | 12V | 6/12/24v | 6/12/24v | 6/12/24v |
| No-load Current | 0.24A | 0.4/0.24/0.15A | ||
| Media | Most gas | |||
| Max Pressure | 120kpa | |||
| Max Vacuum | -70kpa | |||
| Ambient Temperature | 41 to 158 F(5 to 70C) | |||
| Pump size | 75.5*30.4*54.6mm | 75*31.2*57.5mm | 79*31.2*57.5mm | 79*31.2*57.5mm |
| Weight | 200g | 150g | 250g | 250g |
| Inlet&Outlet | OD 4.8mm/ID 2.6mm,hose suggestion:ID 4.0mm | |||
| Materials |
pump head Nylon, membrane EPDM , valve EPDM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
| Wetted material options |
1.Optional membrane materials: 2.Optional valve materials: |
|||
Get more Technical data, Please Send message
CHINAMFG Diaphragm series gas pumps are the perfect combination of form and function. The use of a special diaphragm allows the pump to transfer both air and liquid efficiently. The compact lightweight unit offers optimum sizing for analytical equipment.
ADVANTAGES
♦ High pneumatic performance
♦ Compact size/high power density
♦ Uncontaminated flow – no contamination of the media due to oil-free operation
♦ Maintenance-free
♦ Long product life
♦ Low sound level
♦ Low power consumption
♦ Can operate in any orientation
♦ Suction
The versatility of CHINAMFG pumps allows a wide field of applications to be covered. Over many years our pumps have proved themselves in the following areas:
1.Industrial pressure and vacuum applications
2.Portable Analytical Instruments
3.Medical Equipment
4.Air Quality Sampling Monitors
5.Respiration Monitors
6.Gas or Odor Leak Detectors
Performance Curve
More About Products
TOPS INDUSTRY AND TECHNOLOGY CO., LIMITED started in 2005, is the world’s leading supplier of micro
pump solutions, and won the “National High-tech Enterprise”. The company is mainly engaged in the research and development and manufacture of miniature brushless DC
pumps and miniature diaphragm pumps. 80% of the products are exported to high-end markets in Europe and
America, and are mainly used in water heaters, small household appliances, water heating mattresses, medical equipment, smart toilets, automobile circulation systems, etc. The company has always been known for its high quality and high batch consistency, and has established solid and good cooperative relations with many world-renowned brands, such as: Tesla, Whirlpool, Flextronics, Kohler, GE, Roca, KTM, Geberit, etc.
Get more Technical data, Please Send message
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Power: | Electric |
|---|---|
| Function: | Electronic Type, Field Bus, Medical, Lab, |
| Motor: | DC Brush, Brushless, Coreless Brushless |
| Feature: | Oil-Free,Compact Size, Corrosionresistant, Mainten |
| Lifetime: | 15000hour,10000hour,3000hour,1000hour |
| Pressure: | 120kpa |
| Customization: |
Available
|
|
|---|
Are diaphragm vacuum pumps environmentally friendly and compliant with regulations?
Diaphragm vacuum pumps are generally considered to be environmentally friendly and compliant with regulations. Here’s a detailed explanation:
Environmental Friendliness: Diaphragm vacuum pumps offer several features that contribute to their environmental friendliness:
– No Oil Lubrication: Diaphragm pumps operate without the need for oil lubrication, which eliminates the risk of oil contamination in the vacuum system. This is particularly important in applications where oil vapor contamination could affect product quality or pose environmental hazards. The absence of oil lubrication also reduces the need for oil changes and disposal, resulting in lower environmental impact.
– Low Noise Emission: Diaphragm pumps are known for their relatively quiet operation compared to other types of vacuum pumps. The reduced noise emission makes them more environmentally friendly, particularly in settings where noise pollution needs to be minimized.
– Energy Efficiency: Diaphragm vacuum pumps can be designed to be energy-efficient, consuming less electrical power compared to other vacuum pump types. Reduced energy consumption not only contributes to cost savings but also helps reduce the overall environmental impact associated with energy usage.
– Chemical Compatibility: Diaphragm pumps are available in models constructed with chemically resistant materials. This allows them to handle corrosive gases or chemical vapors without degradation or release of harmful substances, further ensuring environmental compatibility.
Regulatory Compliance: Diaphragm vacuum pumps are designed and manufactured to meet regulatory standards and requirements. They are commonly used in various industries and applications where compliance with environmental and safety regulations is crucial. Some specific regulations that diaphragm vacuum pumps may comply with include:
– Restriction of Hazardous Substances (RoHS): Diaphragm pumps are often manufactured to comply with RoHS directives, which restrict the use of hazardous substances such as lead, mercury, cadmium, and certain flame retardants in electrical and electronic equipment.
– CE Marking: Diaphragm pumps intended for sale within the European Economic Area (EEA) are required to bear the CE marking, indicating compliance with relevant European Union (EU) directives related to health, safety, and environmental protection.
– International Electrotechnical Commission (IEC) Standards: Diaphragm vacuum pumps may adhere to specific IEC standards that ensure their safety, performance, and environmental compatibility.
It’s important to note that while diaphragm vacuum pumps are generally considered environmentally friendly and compliant with regulations, it’s essential to select pumps from reputable manufacturers and suppliers. This ensures that the pumps meet the necessary standards and certifications applicable to a specific industry or application.
In summary, diaphragm vacuum pumps are environmentally friendly due to their oil-free operation, low noise emission, energy efficiency, and chemical compatibility. They are designed and manufactured to comply with regulatory standards and requirements, such as RoHS directives, CE marking, and IEC standards. When choosing diaphragm vacuum pumps, it’s advisable to verify that they come from reliable sources and meet the necessary certifications for your specific application to ensure environmental compatibility and regulatory compliance.
How do diaphragm vacuum pumps handle condensable vapors and liquids?
Diaphragm vacuum pumps have certain mechanisms in place to handle condensable vapors and liquids encountered during operation. Here’s a detailed explanation:
When diaphragm vacuum pumps encounter condensable vapors or liquids, the following methods are typically employed to handle them:
– Condensate Traps: Diaphragm vacuum pumps often incorporate condensate traps in their design. These traps are positioned in the vacuum line and are specifically designed to capture and collect condensable vapors and liquids. The traps typically consist of a cooled surface or a series of baffles that cause the condensable substances to condense and collect in a separate reservoir, preventing them from entering the pump.
– Chemical Resistance: Diaphragm pumps are often constructed using materials that are resistant to the corrosive effects of condensable vapors and liquids. Materials such as PTFE (polytetrafluoroethylene) or other chemically resistant polymers are commonly used in the construction of diaphragm pumps to ensure compatibility with various liquids and vapors encountered in different applications.
– Separation and Filtration: In some cases, diaphragm vacuum pumps may incorporate separation and filtration mechanisms to handle condensable substances. These mechanisms can include filters or coalescing elements that help to separate the liquid or vapor from the gas stream, allowing the gas to be pumped while preventing the liquid or vapor from entering the pump.
It’s important to note that while diaphragm vacuum pumps can handle condensable vapors and liquids to a certain extent, there are limitations. If the amount of condensable substances is excessive or if the pump is not specifically designed to handle certain types of condensates, it may lead to pump performance issues or damage. In such cases, it may be necessary to implement additional vapor traps, cold traps, or other specialized equipment to effectively manage the condensable substances.
In summary, diaphragm vacuum pumps handle condensable vapors and liquids through the use of condensate traps, chemical-resistant materials, and separation/filtration mechanisms. These features help prevent the condensable substances from entering the pump and ensure reliable and efficient operation.
What are the typical applications of diaphragm vacuum pumps in laboratories and industries?
Diaphragm vacuum pumps find widespread use in laboratories and various industries due to their versatile capabilities. Here’s a detailed explanation of the typical applications of diaphragm vacuum pumps in laboratories and industries:
In Laboratories:
– Laboratory Research and Analysis: Diaphragm vacuum pumps are extensively used in laboratories for various research and analytical applications. They provide vacuum conditions necessary for techniques such as filtration, degassing, rotary evaporation, centrifugation, and vacuum ovens. Diaphragm pumps are also used in analytical instruments like gas chromatographs, mass spectrometers, and vacuum-based sample preparation systems.
– Medical and Healthcare: Diaphragm pumps are employed in medical and healthcare settings for applications such as vacuum filtration in microbiology, vacuum aspiration in clinical laboratories, vacuum sealing of sterilized containers, and vacuum drying in medical device manufacturing. They are also used in dental clinics for suction and aspiration procedures.
– Environmental Monitoring and Analysis: Diaphragm vacuum pumps play a crucial role in environmental monitoring and analysis. They are used for air sampling, gas collection, and monitoring of pollutants in ambient air or emission sources. Diaphragm pumps are utilized in environmental testing laboratories for sample preparation and analysis, such as water and soil testing.
In Industries:
– Vacuum Filtration: Diaphragm vacuum pumps are commonly used in industries for filtration processes. They create a vacuum to draw liquids through a filter medium, separating solids from the liquid. This technique is widely employed in industries such as pharmaceuticals, biotechnology, food and beverage, and chemical processing.
– Vacuum Drying and Degassing: Diaphragm pumps facilitate vacuum drying and degassing processes in industries. They help remove moisture or volatile substances from materials or products under vacuum conditions. This is crucial in industries like electronics manufacturing, automotive, aerospace, and materials science.
– Automotive and Manufacturing Processes: Diaphragm vacuum pumps find applications in automotive and manufacturing processes. They are used for vacuum-assisted molding, vacuum lifting and handling of objects, vacuum packaging, and vacuum-based testing or leak detection in components and systems.
– Semiconductor and Electronics Manufacturing: Diaphragm pumps are extensively utilized in the semiconductor and electronics industry. They provide vacuum conditions for processes such as wafer handling, thin film deposition, etching, and packaging. Diaphragm pumps are preferred due to their oil-free operation, which prevents contamination of sensitive electronic components.
These are some of the typical applications of diaphragm vacuum pumps in laboratories and industries. The versatility, oil-free operation, chemical resistance, and compact design of diaphragm pumps make them suitable for a wide range of applications, contributing to their popularity across various sectors.
editor by Dream 2024-05-03
China Professional 6V 12V 24V DC Brushless Diaphragm Micro Air Pump Vacuum Pump vacuum pump oil near me
Product Description
6V 12V 24V DC Brushless Diaphragm Micro Air Pump Vacuum Pump
♦ 16000M2 modern factory with its own physical property rights, ESD anti-static control dust free workshop,
100+ sets of professional imported equipment
♦ 4 major professional and precision laboratories that meet the CNAS national laboratory accreditation standards
♦ More than 50 patents in the micro water pump industry, strong research and development strength, and master advanced industry technology
♦ Complete certification, passed CE, ROHS, REACH, WRAS, Food Grade and other certification
Remarks:
– We are high-end Micro DC pumps manufacturer. Can provide customized services
– If you are interested in our products, pls feel free to contact us
Our Micro Diaphragm Pumps are available with a choice of 4 different drive motors.
A- Premium duty brush DC motor
lifetime 3,000hours,longer endurance lifetime than other normal DC membrane pump
B- Economical brush DC motor
lifetime:1,500hours
C- Coreless Brushless DC Motor
A brushless electronically commutated dc motor (electronics integrated in motor), the motor runs vibration and spark free, almost silently, is very dynamic and extremely durable, ideal life-time 15000 hours
D- Coreless Brushless DC motor with outer controller
With all advantages of coreless brushless DC motor, ideal life-time 15000 hours, and outer controller can realize more control functions of PWM or 0 -5V speed adjustment, brake, ~ instant starting work
H- Brushless DC Motor
Long lifetime 10000hour
Product Specification
| Model | TM30A-A | TM30A-B | TM30A-C | TM30A-D |
| Motor type |
A–high performance Brush motor |
B–Brush motor | C–Brushless motor | D–Brushless motor |
| Pump Assembly Rated Life | 3000hour | 1000hour | 15000hour | 15000hour |
| Gas flow | 6L/min | 4.5L/min | 4.5L/min | 4L/min |
| Rated Voltage | 12V | 6/12/24v | 6/12/24v | 6/12/24v |
| No-load Current | 0.24A | 0.4/0.24/0.15A | ||
| Media | Most gas | |||
| Max Pressure | 120kpa | |||
| Max Vacuum | -70kpa | |||
| Ambient Temperature | 41 to 158 F(5 to 70C) | |||
| Pump size | 75.5*30.4*54.6mm | 75*31.2*57.5mm | 79*31.2*57.5mm | 79*31.2*57.5mm |
| Weight | 200g | 150g | 250g | 250g |
| Inlet&Outlet | OD 4.8mm/ID 2.6mm,hose suggestion:ID 4.0mm | |||
| Materials |
pump head Nylon, membrane EPDM , valve EPDM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
| Wetted material options |
1.Optional membrane materials: 2.Optional valve materials: |
|||
Get more Technical data, Please Send message
CHINAMFG Diaphragm series gas pumps are the perfect combination of form and function. The use of a special diaphragm allows the pump to transfer both air and liquid efficiently. The compact lightweight unit offers optimum sizing for analytical equipment.
ADVANTAGES
♦ High pneumatic performance
♦ Compact size/high power density
♦ Uncontaminated flow – no contamination of the media due to oil-free operation
♦ Maintenance-free
♦ Long product life
♦ Low sound level
♦ Low power consumption
♦ Can operate in any orientation
♦ Suction
The versatility of CHINAMFG pumps allows a wide field of applications to be covered. Over many years our pumps have proved themselves in the following areas:
1.Industrial pressure and vacuum applications
2.Portable Analytical Instruments
3.Medical Equipment
4.Air Quality Sampling Monitors
5.Respiration Monitors
Performance Curve
More About Products
TOPS INDUSTRY AND TECHNOLOGY CO., LIMITED started in 2005, is the world’s leading supplier of micro
pump solutions, and won the “National High-tech Enterprise”. The company is mainly engaged in the research and development and manufacture of miniature brushless DC
pumps and miniature diaphragm pumps. 80% of the products are exported to high-end markets in Europe and
America, and are mainly used in water heaters, small household appliances, water heating mattresses, medical equipment, smart toilets, automobile circulation systems, etc. The company has always been known for its high quality and high batch consistency, and has established solid and good cooperative relations with many world-renowned brands, such as: Tesla, Whirlpool, Flextronics, Kohler, GE, Roca, KTM, Geberit, etc.
Get more Technical data, Please Send message
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Pump Head Nylon, Membrane EPDM / PTFE, Valve EPDM |
|---|---|
| Power: | Electric |
| Valve Body Type: | Pump Head Nylon, Membrane EPDM / PTFE, Valve EPDM |
| Function: | Electronic Type, Field Bus, Industrial Pressure and Vacuum Applications |
| Features: | Oil-Free,Compact Size, Corrosionresistant, Mainten |
| More Features: | High Efficiency, Can Be Mounted in Any Place |
| Customization: |
Available
|
|
|---|
Can diaphragm vacuum pumps be used in pharmaceutical manufacturing and research?
Yes, diaphragm vacuum pumps are commonly used in pharmaceutical manufacturing and research. Here’s a detailed explanation:
Pharmaceutical manufacturing and research often require vacuum applications for various processes, such as filtration, drying, degassing, and solvent evaporation. Diaphragm vacuum pumps are well-suited for these applications due to several reasons:
– Oil-Free Operation: Diaphragm pumps operate without the need for oil lubrication. This oil-free operation is particularly advantageous in pharmaceutical manufacturing and research, as it eliminates the risk of oil contamination that could affect the quality and purity of the pharmaceutical products or interfere with sensitive analytical techniques.
– Chemical Compatibility: Diaphragm pumps are available in chemically resistant materials such as PTFE (polytetrafluoroethylene) or other corrosion-resistant polymers. This allows them to handle a wide range of pharmaceutical compounds, solvents, and reagents without the risk of material degradation or chemical reactions that could compromise the process or product integrity.
– Adjustable Vacuum Levels: Diaphragm vacuum pumps offer adjustable vacuum levels, allowing precise control over the pressure within the pharmaceutical process. This control is essential for optimizing various operations such as filtration rates, drying times, or maintaining specific process conditions.
– Contamination Prevention: Diaphragm pumps are designed to prevent backflow and cross-contamination, ensuring the integrity and purity of the pharmaceutical products or research samples. They provide a reliable and consistent vacuum source that helps maintain aseptic conditions and prevent contamination during critical processes.
– Compact and Quiet Operation: Diaphragm pumps are often compact, lightweight, and operate quietly. This makes them suitable for use in laboratory settings or small-scale pharmaceutical manufacturing facilities, where space may be limited, and noise reduction is desirable.
Diaphragm vacuum pumps find various applications in pharmaceutical manufacturing and research, including:
– Filtration: Diaphragm pumps are commonly used for vacuum filtration processes, such as the separation of solids from liquids or the removal of particulate matter from pharmaceutical solutions or suspensions.
– Drying: Diaphragm pumps facilitate efficient drying processes by creating a vacuum environment that aids in the removal of moisture or solvents from pharmaceutical materials, such as active pharmaceutical ingredients (APIs), excipients, or granules.
– Degassing: Diaphragm pumps are employed for degassing processes to remove dissolved gases from pharmaceutical formulations, ensuring product stability and preventing issues such as foaming or degradation.
– Solvent Evaporation: Diaphragm pumps play a crucial role in solvent evaporation processes, where they create a vacuum that lowers the boiling point of solvents, allowing them to evaporate at lower temperatures and facilitate efficient concentration or purification of pharmaceutical solutions.
In summary, diaphragm vacuum pumps are widely used in pharmaceutical manufacturing and research due to their oil-free operation, chemical compatibility, adjustable vacuum levels, contamination prevention, and compact design. They provide reliable and efficient vacuum sources for a range of applications, including filtration, drying, degassing, and solvent evaporation, contributing to the development and production of high-quality pharmaceutical products and advancement in pharmaceutical research.
What is the noise level produced by diaphragm vacuum pumps during operation?
The noise level produced by diaphragm vacuum pumps during operation can vary depending on factors such as pump design, size, and operating conditions. Here’s a detailed explanation:
Diaphragm vacuum pumps are generally known for their relatively quiet operation compared to other types of vacuum pumps. The noise level produced by diaphragm pumps is typically lower than that of oil-sealed rotary vane pumps or piston pumps.
The noise level is influenced by various factors, including:
– Pump Design: The design of the diaphragm pump can affect the noise level. Some pumps are specifically engineered to minimize noise by incorporating features such as noise-reducing materials, vibration dampening mechanisms, or sound insulation.
– Pump Size and Power: Larger diaphragm pumps may generate more noise compared to smaller ones due to increased air displacement and higher power requirements. It’s important to consider the specific size and power rating of the pump when evaluating its noise level.
– Operating Conditions: The noise level can also be influenced by the operating conditions of the diaphragm pump. Factors such as speed, temperature, and the presence of vibrations or resonances in the system can impact the overall noise output.
While diaphragm vacuum pumps are generally considered to have low noise levels, it’s important to note that individual pump models may have different noise specifications. Manufacturers often provide noise level data in the pump’s technical documentation, which can help in selecting a pump that meets specific noise requirements.
Additionally, it’s worth considering noise reduction measures such as using vibration isolation pads, enclosing the pump in a soundproof housing, or employing remote mounting techniques to further minimize any noise generated by the pump.
In summary, diaphragm vacuum pumps are known for their relatively quiet operation compared to other types of vacuum pumps. However, the actual noise level produced can vary depending on factors such as pump design, size, and operating conditions. Consulting the manufacturer’s specifications and implementing noise reduction measures can help ensure a suitable noise level for the intended application.
Can diaphragm vacuum pumps handle both corrosive and non-corrosive gases?
Diaphragm vacuum pumps have the capability to handle both corrosive and non-corrosive gases, depending on their design and construction. Here’s a detailed explanation:
Diaphragm pumps are often designed with materials that offer excellent chemical resistance. The wetted parts of the pump, including the diaphragm, valves, and other components that come into contact with the pumped gas, are typically made of chemically resistant materials such as rubber or elastomer. This allows diaphragm vacuum pumps to handle corrosive gases without degradation or contamination.
When used with corrosive gases, it’s essential to ensure that the diaphragm pump is specifically designed and constructed for compatibility with those gases. Different types of diaphragm materials may be available to accommodate various corrosive gases, such as fluorocarbon-based diaphragms for highly aggressive chemicals.
Furthermore, diaphragm pumps can also handle non-corrosive gases effectively. The same chemical resistance that allows them to handle corrosive gases also makes them suitable for non-corrosive gases. Whether it’s vacuum filtration, vacuum drying, degassing, or other applications involving non-corrosive gases, diaphragm pumps can provide reliable and efficient vacuum generation.
It’s important to note that while diaphragm vacuum pumps can handle a wide range of gases, there may be limitations in terms of compatibility with extremely aggressive chemicals or gases at high temperatures or pressures. In such cases, it’s crucial to consult the pump manufacturer’s specifications and guidelines to ensure that the pump is suitable for the specific gas or application.
Overall, diaphragm vacuum pumps offer the advantage of handling both corrosive and non-corrosive gases, making them versatile for various laboratory and industrial applications that involve different types of gases.
editor by Dream 2024-05-02
China Best Sales High Performance Powerful Economical Brush Motor Micro Diaphragm Air Vacuum Pump with Great quality
Product Description
High Performance Powerful Economical Brush Motor Micro Diaphragm Air Vacuum Pump
Product Description
Aluminum alloy pump
| Specifications | Maximum working pressure (bar) | Maximum dry suction lift (m) | Maximum wet suction lift (m) | Maximum flow rate (L/min) | Maximum particle diameter (mm) | Weight (kg) | Common pump types |
| 1/2″ | 6.9 | 3.5 | 7 | 62 | 2.5 | 4.5 | A05APXXX |
| 1″ | 8.3 | 6 | 8.5 | 172 | 3.2 | 8.2 | A10AAXXX |
| 1-1/2″ | 8.3 | 5.8 | 8.2 | 380 | 6.5 | 23 | A15AAXXX |
| 2″ | 8.3 | 7 | 9 | 680 | 6.5 | 30 | A20AAXXX |
| 3″ | 8.3 | 5.4 | 8 | 902 | 10 | 52 | A30AAXXX |
| Specification | L | B | H | C | D | E | F | G | I | K |
| 1/2″ | 225 | 160 | 305 | 51 | 229 | 157 | 120 | 10 | 1/4-18 NPT | 1/2″BSPT |
| 1″ | 241.5 | 210 | 351 | 34 | 287 | 124 | 120 | 10 | 1/4-18 NPT | 1″BSPT |
| 1-1/2″ | 386 | 310 | 500 | 39 | 431 | 261 | 160 | 10 | 3/4-14 NPT | 1-1/2″BSPT |
| 2″ | 467.5 | 330 | 651 | 48 | 565 | 330 | 220 | 17 | 3/4-14 NPT | 2″BSPT |
| 3″ | 597 | 420 | 792 | 60 | 678 | 387 | 240 | 17 | 3/4-14 NPT | 3″BSPT |
Stainless steel/cast iron pump
| Specifications | Maximum working pressure (bar) | Maximum dry suction lift (m) | Maximum wet suction lift (m) | Maximum flow rate (L/min) | Maximum particle diameter (mm) | Weight stainless steel/cast iron (kg) | Common pump types |
| 1/2″ | 6.9 | 3.5 | 7 | 62 | 2.5 | 8.5 | A05SPXXX |
| 1″ | 8.3 | 6 | 8.5 | 172 | 3.2 | 14 | A10SAXXX |
| 1-1/2″ | 8.3 | 5.8 | 8.2 | 380 | 6.5 | 40 | A15SAXXX |
| 2″ | 8.3 | 7 | 9 | 680 | 6.5 | 63/60 | A20SAXXX |
| 3″ | 8.3 | 5.4 | 8 | 902 | 10 | 110/102 | A30SAXXX |
| Specification | L | B | H | C | D | E | F | G | I | K |
| 1/2″ | 230 | 160 | 294 | 51 | 229 | 157 | 120 | 10 | 1/4-18 NPT | 1/2″BSPT |
| 1″ | 241.5 | 210 | 346 | 34 | 291 | 124 | 120 | 10 | 1/4-18 NPT | 1″BSPT |
| 1-1/2″ | 341 | 310 | 500 | 39 | 431 | 261 | 160 | 10 | 3/4-14 NPT | 1-1/2″BSPT |
| 2″ | 445 | 330 | 651 | 48 | 565 | 330 | 220 | 17 | 3/4-14 NPT | 2″BSPT |
| 3″ | 527 | 420 | 792 | 60 | 678 | 387 | 240 | 17 | 3/4-14 NPT | 3″BSPT |
Food -grade pump
| Specifications | Maximum working pressure (bar) | Maximum dry suction lift (m) | Maximum wet suction lift (m) | Maximum flow rate (L/min) | Maximum particle diameter (mm) | Weight (kg) | Common pump types |
| 1/2″ | 6.9 | 3.5 | 7 | 62 | 2.5 | 8.5 | A05SPXXX-F |
| 1″ | 8.3 | 6 | 8.5 | 172 | 3.2 | 14 | A10SAXXX-F |
| 1-1/2″ | 8.3 | 5.8 | 8.2 | 380 | 6.5 | 40 | A15SAXXX-F |
| 2″ | 8.3 | 7 | 9 | 680 | 6.5 | 63 | A20SAXXX-F |
| 3″ | 8.3 | 5.4 | 8 | 902 | 10 | 110 | A30SAXXX-F |
| Specification | L | B | H | C | D | E | F | G | I | J | K (ISO2852) |
| 1/2″ | 230 | 160 | 294 | 51 | 229 | 157 | 120 | 10 | 1/4-18 NPT | 34 | 21.3( 7/8″) |
| 1″ | 241.5 | 210 | 346 | 34 | 291 | 124 | 120 | 10 | 1/4-18 NPT | 50.5 | 38 ( 1-1/2″) |
| 1-1/2″ | 341 | 310 | 500 | 39 | 431 | 261 | 160 | 10 | 3/4-14 NPT | 64 | 51( 2″) |
| 2″ | 445 | 330 | 651 | 48 | 565 | 330 | 220 | 17 | 3/4-14 NPT | 77.5 | 63.5(2-1/2″) |
| 3″ | 527 | 420 | 792 | 60 | 678 | 387 | 240 | 17 | 3/4-14 NPT | 91 | 76.1( 3″) |
PP/PVDF plastic pump
| Specifications | Maximum working pressure (bar) | Maximum dry suction lift (m) | Maximum wet suction lift (m) | Maximum flow rate (L/min) | Maximum particle diameter (mm) | Weight (kg) PP/PVDF |
Common pump types |
| 1/4″ | 6.9 | 3 | 6 | 17 | 1 | 1 | A02P(K)PXXX |
| 1/2″ | 6.9 | 3.5 | 7 | 62 | 2.5 | 2.5 | A05P(K)PXXX |
| 1″ | 8.3 | 6 | 8.5 | 172 | 3.2 | 3.2 | A10P(K)PXXX |
| 1-1/2″ | 8.3 | 7 | 9 | 480 | 6.5 | 6.5 | A15P(K)PXXX |
| 2″ | 8.3 | 7 | 9 | 680 | 6.5 | 6.5 | A20P(K)PXXX |
| 3″ | 8.3 | 6.1 | 7.6 | 902 | 10 | 10 | A30P(K)AXXX |
| Specification | L | B | H | C | D | E | F | G | I | K (ISO2852) |
| 1/4″ | 145 | 114 | 163 | 25 | 115 | 61 | 53 | 6 | 1/8-27NPT | 1/4″FNPT |
| 1/2″ | 234 | 160 | 308 | 50 | 238 | 171 | 119 | 8 | 1/4-18NPT | 1/2″BSPT |
| 1″ | 349 | 205 | 432 | 63 | 313 | 139 | 102 | 13 | 1/4-18NPT | 1″ANSI Flange |
| 1-1/2″ | 455 | 330 | 738 | 90 | 575 | 340 | 240 | 18 | 1/2-14NPT | 1-1/2″ANSI Flange |
| 2″ | 455 | 330 | 745 | 90 | 575 | 340 | 240 | 18 | 1/2-14NPT | 2″ANSI Flange |
| 3″ | 661 | 420 | 1001 | 123 | 783 | 450 | 279 | 19 | 3/4-14NPT | 3″ANSI Flange |
More picture
Application Range
Packaging & Shipping
Payment
GLOYEL accept different kinds of payment,such as T/T, L/C, Western Union, Money Gram.
Shipment
GLOYEL has established long-term and reliable cooperation with professional packing and shipping company.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Service |
|---|---|
| Warranty: | 1 Year |
| Certification: | CE |
| Rated Current: | According to Product Size |
| Voltage: | According to Product Size |
| Material: | Stainless Steel |
| Customization: |
Available
|
|
|---|
Can diaphragm vacuum pumps be used in vacuum ovens and freeze-drying processes?
Yes, diaphragm vacuum pumps can be used in both vacuum ovens and freeze-drying processes. Here’s a detailed explanation:
Vacuum Ovens: Vacuum ovens are commonly used in various industries and scientific applications for drying, curing, or processing materials under low-pressure conditions. Diaphragm vacuum pumps are well-suited for vacuum oven applications due to their ability to generate and maintain the required vacuum levels. The diaphragm pump’s design, which does not require oil lubrication, makes it ideal for applications where contamination from oil vapors is a concern. The pumps can efficiently remove air and other gases from the oven chamber, creating a controlled low-pressure environment for the drying or curing process.
When selecting a diaphragm vacuum pump for a vacuum oven, several factors should be considered:
– Vacuum Level: The diaphragm pump should be capable of achieving the desired vacuum level required for the specific application. Different diaphragm pump models may have different maximum achievable vacuum levels, so it’s important to choose a pump that meets the oven’s vacuum requirements.
– Flow Rate: The flow rate of the diaphragm pump should be sufficient to maintain the desired vacuum level within the oven chamber. The pump’s flow rate should be able to handle any gas released during the drying or curing process and compensate for any minor leaks in the system.
– Chemical Compatibility: It’s essential to consider the chemical compatibility of the diaphragm pump’s materials with the substances being processed in the vacuum oven. Some diaphragm pumps are designed with chemically resistant materials, allowing them to handle corrosive or reactive gases without degradation or contamination.
Freeze-Drying Processes: Freeze-drying, also known as lyophilization, is a process used to remove moisture from products while preserving their structure and integrity. Diaphragm vacuum pumps can be employed in freeze-drying systems to create the necessary low-pressure environment for sublimation, where ice is directly converted from solid to vapor without passing through a liquid phase.
In freeze-drying processes, diaphragm vacuum pumps play a crucial role in two main stages:
– Freezing Stage: The diaphragm pump can be used to evacuate the moisture or solvent vapors released during the freezing step of the freeze-drying process. By removing these vapors, the pump helps maintain a controlled environment during freezing and prevents ice buildup on the product.
– Drying Stage: Once the product is frozen, the diaphragm vacuum pump is utilized to create a vacuum within the freeze-drying chamber. This vacuum environment allows the frozen moisture to sublime, transforming it directly from ice to vapor. The diaphragm pump continuously removes the vapor, aiding in the drying process and facilitating efficient moisture removal from the product.
Similar to vacuum oven applications, when choosing a diaphragm vacuum pump for freeze-drying processes, factors such as vacuum level capability, flow rate, and chemical compatibility should be considered. Additionally, the pump should be able to handle the potential condensable vapors generated during the sublimation process.
In summary, diaphragm vacuum pumps are suitable for use in vacuum ovens and freeze-drying processes. They can effectively create and maintain the required low-pressure environments for drying, curing, and sublimation. When selecting a diaphragm pump for these applications, factors such as vacuum level, flow rate, chemical compatibility, and the presence of condensable vapors should be taken into account to ensure optimal performance and successful operation.
What are the maintenance requirements for diaphragm vacuum pumps, and are they user-friendly?
Diaphragm vacuum pumps have specific maintenance requirements to ensure optimal performance and longevity. Here’s a detailed explanation:
Maintenance requirements for diaphragm vacuum pumps typically include the following:
– Regular Inspection: Diaphragm pumps should be inspected regularly to check for any signs of wear, damage, or leaks. This includes inspecting the diaphragms, valves, seals, and other critical components for integrity and proper functioning. Regular inspections help identify and address potential issues before they escalate into more significant problems.
– Cleaning: Keeping the pump clean is essential for efficient operation. It involves removing any accumulated dust, dirt, or debris from the pump’s exterior and ensuring that the air intake and exhaust ports are free from obstructions. Cleaning should be performed according to the manufacturer’s recommendations using appropriate cleaning agents and techniques.
– Diaphragm Replacement: Over time, diaphragms in diaphragm vacuum pumps may wear out or become damaged. Regularly replacing worn or damaged diaphragms is crucial to maintain the pump’s performance. The frequency of diaphragm replacement depends on factors such as operating conditions, usage intensity, and the manufacturer’s recommendations.
– Lubrication: Some diaphragm pumps may require lubrication for certain components, such as bearings or moving parts. However, many diaphragm pumps are designed to operate without the need for lubrication, offering the advantage of reduced maintenance and eliminating the risk of oil contamination in sensitive applications.
– Seal Replacement: The seals used in diaphragm vacuum pumps may require periodic replacement to ensure airtight operation and prevent air leakage. The frequency of seal replacement depends on factors such as operating conditions and the manufacturer’s recommendations. It’s important to use high-quality replacement seals to maintain the pump’s performance and prevent any compromise in vacuum levels.
As for user-friendliness, diaphragm vacuum pumps are generally considered to be user-friendly due to the following reasons:
– Ease of Operation: Diaphragm pumps are designed for straightforward operation, typically involving simple on/off switches or control knobs. They often have intuitive interfaces that make them easy to use, even for individuals with limited technical expertise.
– Compact and Portable: Diaphragm vacuum pumps are often compact and lightweight, making them easy to handle and move around. Their small size and portable nature contribute to their user-friendliness, especially in applications where mobility is important.
– Minimal Maintenance: Compared to some other types of vacuum pumps, diaphragm pumps generally have lower maintenance requirements. They often do not require oil changes or complex maintenance procedures, reducing the time and effort needed for upkeep.
– Clear Documentation: Manufacturers provide user manuals and documentation that outline maintenance procedures, troubleshooting guides, and safety precautions. These resources help users understand the maintenance requirements and ensure that the pumps are operated and maintained correctly.
While diaphragm vacuum pumps are generally user-friendly, it’s important to note that proper training and adherence to safety guidelines are still necessary to ensure safe and effective operation. Following the manufacturer’s instructions and seeking professional assistance when needed are essential for maintaining the pump’s performance and extending its lifespan.
In summary, diaphragm vacuum pumps have specific maintenance requirements, including regular inspection, cleaning, diaphragm replacement, and seal replacement. They are generally considered user-friendly due to their ease of operation, compact design, minimal maintenance needs, and clear documentation provided by manufacturers.
Can diaphragm vacuum pumps handle both corrosive and non-corrosive gases?
Diaphragm vacuum pumps have the capability to handle both corrosive and non-corrosive gases, depending on their design and construction. Here’s a detailed explanation:
Diaphragm pumps are often designed with materials that offer excellent chemical resistance. The wetted parts of the pump, including the diaphragm, valves, and other components that come into contact with the pumped gas, are typically made of chemically resistant materials such as rubber or elastomer. This allows diaphragm vacuum pumps to handle corrosive gases without degradation or contamination.
When used with corrosive gases, it’s essential to ensure that the diaphragm pump is specifically designed and constructed for compatibility with those gases. Different types of diaphragm materials may be available to accommodate various corrosive gases, such as fluorocarbon-based diaphragms for highly aggressive chemicals.
Furthermore, diaphragm pumps can also handle non-corrosive gases effectively. The same chemical resistance that allows them to handle corrosive gases also makes them suitable for non-corrosive gases. Whether it’s vacuum filtration, vacuum drying, degassing, or other applications involving non-corrosive gases, diaphragm pumps can provide reliable and efficient vacuum generation.
It’s important to note that while diaphragm vacuum pumps can handle a wide range of gases, there may be limitations in terms of compatibility with extremely aggressive chemicals or gases at high temperatures or pressures. In such cases, it’s crucial to consult the pump manufacturer’s specifications and guidelines to ensure that the pump is suitable for the specific gas or application.
Overall, diaphragm vacuum pumps offer the advantage of handling both corrosive and non-corrosive gases, making them versatile for various laboratory and industrial applications that involve different types of gases.
editor by Dream 2024-04-30
China manufacturer 6V 12V 24V DC Micro Vacuum and Air Diaphragm Pump manufacturer
Product Description
♦ 16000M2 modern factory with its own physical property rights, ESD anti-static control dust free workshop,
100+ sets of professional imported equipment
♦ 4 major professional and precision laboratories that meet the CNAS national laboratory accreditation standards
♦ More than 50 patents in the micro water pump industry, strong research and development strength, and master advanced industry technology
♦ Complete certification, passed CE, ROHS, REACH, WRAS, Food Grade and other certification
Remarks:
– We are high-end Brushless DC pumps manufacturer. Can provide customized services
– If you are interested in our products, pls feel free to contact us
Our Micro Diaphragm Pumps are available with a choice of 4 different drive motors.
A- Premium duty brush DC motor
lifetime 3,000hours,longer endurance lifetime than other normal DC membrane pump
B- Economical brush DC motor
lifetime:1,500hours
C- Coreless Brushless DC Motor
A brushless electronically commutated dc motor (electronics integrated in motor), the motor runs vibration and spark free, almost silently, is very dynamic and extremely durable, ideal life-time 15000 hours
D- Coreless Brushless DC motor with outer controller
With all advantages of coreless brushless DC motor, ideal life-time 15000 hours, and outer controller can realize more control functions of PWM or 0 -5V speed adjustment, brake, ~ instant starting work
H- Brushless DC Motor
Long lifetime 10000hour
Product Specification
| Model | TM30A-A | TM30A-B | TM30A-C | TM30A-D |
| Motor type |
A–high performance Brush motor |
B–Brush motor | C–Brushless motor | D–Brushless motor |
| Pump Assembly Rated Life | 3000hour | 1000hour | 15000hour | 15000hour |
| Gas flow | 6L/min | 4.5L/min | 4.5L/min | 4L/min |
| Rated Voltage | 12V | 6/12/24v | 6/12/24v | 6/12/24v |
| No-load Current | 0.24A | 0.4/0.24/0.15A | ||
| Media | Most gas | |||
| Max Pressure | 120kpa | |||
| Max Vacuum | -70kpa | |||
| Ambient Temperature | 41 to 158 F(5 to 70C) | |||
| Pump size | 75.5*30.4*54.6mm | 75*31.2*57.5mm | 79*31.2*57.5mm | 79*31.2*57.5mm |
| Weight | 200g | 150g | 250g | 250g |
| Inlet&Outlet | OD 4.8mm/ID 2.6mm,hose suggestion:ID 4.0mm | |||
| Materials |
pump head Nylon, membrane EPDM , valve EPDM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
| Wetted material options |
1.Optional membrane materials: 2.Optional valve materials: |
|||
Get more Technical data, Please Send message
CHINAMFG Diaphragm series gas pumps are the perfect combination of form and function. The use of a special diaphragm allows the pump to transfer both air and liquid efficiently. The compact lightweight unit offers optimum sizing for analytical equipment.
ADVANTAGES
♦ High pneumatic performance
♦ Compact size/high power density
♦ Uncontaminated flow – no contamination of the media due to oil-free operation
♦ Maintenance-free
♦ Long product life
♦ Low sound level
♦ Low power consumption
♦ Can operate in any orientation
♦ Suction
The versatility of CHINAMFG pumps allows a wide field of applications to be covered. Over many years our pumps have proved themselves in the following areas:
1.Industrial pressure and vacuum applications
2.Portable Analytical Instruments
3.Medical Equipment
4.Air Quality Sampling Monitors
5.Respiration Monitors
6.Gas or Odor Leak Detectors
Performance Curve
More About Products
TOPS INDUSTRY AND TECHNOLOGY CO., LIMITED started in 2005, is the world’s leading supplier of micro pump
solutions, and won the “National Hightech Enterprise”.
The company is mainly engaged in the research anddevelopment and manufacture of miniature brushless DC pumps,
miniature diaphragm pumps and gear pump.80% of the products are exported to high-end markets in Europe and
America, and are mainly used in New energy, Home applicances,Industrial, Medical,Automotive, other circulation
systems, etc. The company has always been known for its high quality and high batch consistency, and has established
CHINAMFG and good cooperative relations with many world-renowned brands,such as: Tesla, Whirlpool, Flextronics, Kohler,
GE, Roca, KTM, Geberit, etc.
Get more Technical data, Please Send message
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | ISO9001:2000, RoHS, CE |
|---|---|
| Material: | Pump Head Nylon, Membrane EPDM / PTFE, Valve EPDM |
| Power: | Electric |
| Function: | Electronic Type, Field Bus, Medical, Lab, |
| Motor: | DC Brush, Brushless, Coreless Brushless |
| Feature: | Oil-Free,Compact Size, Corrosionresistant, Mainten |
| Customization: |
Available
|
|
|---|
What safety features are typically integrated into diaphragm vacuum pump systems?
Diaphragm vacuum pump systems typically incorporate various safety features to ensure safe operation and protect both the users and the equipment. Here’s a detailed explanation:
1. Overpressure Protection: Diaphragm vacuum pump systems often include overpressure protection mechanisms to prevent excessive pressure buildup. These mechanisms can be in the form of pressure relief valves or pressure sensors that automatically shut off the pump or release excess pressure if it exceeds the predefined limits. Overpressure protection safeguards the system from potential damage and reduces the risk of accidents or equipment failure.
2. Thermal Protection: Thermal protection features are designed to prevent the pump from overheating. Diaphragm pumps can generate heat during operation, especially in continuous or intensive use. Thermal protection mechanisms, such as thermal switches or temperature sensors, monitor the pump’s temperature and automatically shut it down or activate cooling systems if the temperature exceeds safe limits. This helps prevent damage to the pump and reduces the risk of fire or other safety hazards.
3. Leak Detection: Diaphragm vacuum pump systems may incorporate leak detection mechanisms to alert users in case of any air or gas leakage. These mechanisms can include pressure sensors or flow sensors that monitor the system’s integrity. If a leak is detected, visual or audible alarms may be triggered, indicating the need for immediate attention and repair to maintain the system’s efficiency and prevent the release of potentially harmful substances into the environment.
4. Electrical Safety: Diaphragm pump systems have electrical safety features to protect against electrical hazards. This includes measures such as ground fault circuit interrupters (GFCI) or residual current devices (RCD) that detect and interrupt electrical faults, preventing electric shocks or short circuits. Proper grounding and insulation of electrical components are also important safety considerations in diaphragm pump systems.
5. Emergency Stop: Many diaphragm pump systems are equipped with an emergency stop button or switch that allows users to quickly shut down the pump in case of an emergency or hazardous situation. The emergency stop feature provides a convenient and immediate means to halt pump operation, ensuring the safety of the users and preventing further risks or damages.
6. System Monitoring and Alarms: Advanced diaphragm pump systems may incorporate monitoring features that continuously assess the system’s performance and provide real-time feedback. This can include monitoring parameters such as vacuum levels, temperature, pressure, or flow rates. Alarms or visual indicators are often integrated to alert users in case of deviations from normal operating conditions, enabling prompt corrective actions and preventing potential safety issues.
It’s important to note that the specific safety features integrated into diaphragm vacuum pump systems may vary depending on the manufacturer, model, and intended application. Users should carefully review the product documentation and follow the manufacturer’s instructions regarding safety precautions, installation requirements, and maintenance procedures to ensure safe and proper use of the equipment.
In summary, diaphragm vacuum pump systems typically incorporate safety features such as overpressure protection, thermal protection, leak detection, electrical safety measures, emergency stop functionalities, and system monitoring with alarms. These safety features aim to protect users, prevent equipment damage, and ensure the safe and reliable operation of the diaphragm pump system.
Are diaphragm vacuum pumps suitable for applications requiring oil-free and contamination-free vacuum?
Yes, diaphragm vacuum pumps are well-suited for applications that require oil-free and contamination-free vacuum conditions. Here’s a detailed explanation:
Diaphragm vacuum pumps are designed to operate without the use of oil lubrication. Instead of oil, these pumps utilize a flexible diaphragm that moves back and forth to create the pumping action. This oil-free operation eliminates the risk of oil contamination in the vacuum system.
By eliminating the need for oil, diaphragm vacuum pumps are particularly advantageous for applications where oil contamination can be detrimental. Here are some examples of applications that benefit from the oil-free operation of diaphragm pumps:
– Laboratory Research: In laboratory settings, diaphragm vacuum pumps are commonly used in analytical instruments such as gas chromatographs and mass spectrometers. These instruments require a clean and oil-free vacuum environment to ensure accurate and reliable results.
– Pharmaceutical and Biotechnology: Diaphragm pumps are extensively used in pharmaceutical and biotechnology industries for processes such as vacuum filtration, solvent recovery, and sample preparation. These applications demand a contamination-free vacuum to maintain the purity and integrity of the products.
– Electronics Manufacturing: In the electronics industry, diaphragm vacuum pumps are employed for various processes, including component handling, pick-and-place operations, and soldering. The oil-free operation of diaphragm pumps prevents oil mist or vapor from contaminating sensitive electronic components.
– Food and Beverage Processing: Diaphragm pumps find applications in the food and beverage industry for processes such as vacuum packaging, degassing, and filtration. The oil-free operation ensures that the vacuum does not introduce any unwanted contaminants into the food or beverage products.
It’s important to note that while diaphragm vacuum pumps offer oil-free and contamination-free vacuum conditions, the overall cleanliness of the vacuum system also depends on other components and accessories used in conjunction with the pump. Proper maintenance, regular cleaning, and appropriate filtration mechanisms should be implemented to maintain a high level of cleanliness in the vacuum system.
In summary, diaphragm vacuum pumps are suitable for applications that require oil-free and contamination-free vacuum conditions. Their oil-free operation makes them ideal for applications where oil contamination can compromise product quality, accuracy, or the performance of sensitive equipment.
What is a diaphragm vacuum pump, and how does it operate?
A diaphragm vacuum pump is a type of positive displacement pump used to create vacuum or low-pressure conditions in various applications. Here’s a detailed explanation of its operation:
Overview:
A diaphragm vacuum pump consists of a flexible diaphragm that moves back and forth within a chamber. As the diaphragm flexes, it creates changes in the volume of the chamber, resulting in the suction and expulsion of gas. The diaphragm is typically made of a durable, chemically resistant material such as rubber or elastomer.
Operation:
The operation of a diaphragm vacuum pump typically involves the following steps:
1. Suction Phase: The diaphragm starts in a neutral position. When the pump is powered on, the diaphragm is pulled downward by the negative pressure within the chamber. This expansion of the chamber volume creates suction, drawing gas or vapor into the pump through the inlet valve or port.
2. Compression Phase: Once the diaphragm reaches its maximum downward position, the inlet valve closes to prevent backflow. The diaphragm then starts to move upward, reducing the volume of the chamber. This compression action causes the gas to be expelled through the outlet valve or port.
3. Exhaust Phase: As the diaphragm continues to move upward, the outlet valve closes, and the compressed gas is discharged from the pump. The diaphragm returns to its neutral position, ready for the next suction phase.
Features and Advantages:
Diaphragm vacuum pumps offer several features and advantages that make them suitable for various applications:
– No Contamination: Diaphragm pumps are designed to be oil-free and have a sealed pumping chamber. This eliminates the risk of oil contamination of the pumped gas or vapor, making them suitable for applications requiring clean and uncontaminated vacuum conditions, such as laboratory work or medical applications.
– Chemical Resistance: The diaphragm is typically made of chemically resistant materials, allowing the pump to handle corrosive or reactive gases without degradation or contamination.
– Gentle Operation: The pumping action of diaphragm pumps is gentle and pulsation-free, making them suitable for applications that require precise control or sensitive handling of gases or delicate samples.
– Quiet Operation: Diaphragm pumps are known for their quiet operation, reducing noise pollution in the working environment.
– Self-Priming: Diaphragm pumps are generally self-priming, meaning they can start and maintain their pumping action without the need for external priming or additional equipment.
– Compact and Portable: Diaphragm pumps are often compact and lightweight, allowing for easy installation and portability. They can be used as standalone units or integrated into larger systems.
Applications:
Diaphragm vacuum pumps find applications in various industries and fields, including:
– Laboratory research and analysis
– Medical and healthcare
– Environmental monitoring and analysis
– Vacuum filtration
– Vacuum drying and degassing
– Automotive and manufacturing processes
– Semiconductor and electronics manufacturing
It is important to note that the specific design and operation of diaphragm vacuum pumps may vary across different manufacturers and models. Consulting the manufacturer’s specifications and guidelines is recommended for detailed information on the operation, performance, and suitability of a particular diaphragm pump for a given application.
By utilizing the flexible diaphragm’s movement to create suction and compression, diaphragm vacuum pumps offer reliable and efficient vacuum generation for a wide range of applications.
editor by Dream 2024-04-29
China Professional 12V 24V Micro Vacuum and Air Diaphragm Pump with Good quality
Product Description
12V 24V Micro Vacuum and Air Diaphragm Pump
♦ 16000M2 modern factory with its own physical property rights, ESD anti-static control dust free workshop,
100+ sets of professional imported equipment
♦ 4 major professional and precision laboratories that meet the CNAS national laboratory accreditation standards
♦ More than 50 patents in the micro water pump industry, strong research and development strength, and master advanced industry technology
♦ Complete certification, passed CE, ROHS, REACH, WRAS, Food Grade and other certification
Remarks:
– We are high-end Brushless DC pumps manufacturer. Can provide customized services
– If you are interested in our products, pls feel free to contact us
Our Micro Diaphragm Pumps are available with a choice of 4 different drive motors.
A- Premium duty brush DC motor
lifetime 3,000hours,longer endurance lifetime than other normal DC membrane pump
B- Economical brush DC motor
lifetime:1,500hours
C- Coreless Brushless DC Motor
A brushless electronically commutated dc motor (electronics integrated in motor), the motor runs vibration and spark free, almost silently, is very dynamic and extremely durable, ideal life-time 15000 hours
D- Coreless Brushless DC motor with outer controller
With all advantages of coreless brushless DC motor, ideal life-time 15000 hours, and outer controller can realize more control functions of PWM or 0 -5V speed adjustment, brake, ~ instant starting work
H- Brushless DC Motor
Long lifetime 10000hour
Product Specification
| Model | TM30A-A | TM30A-B | TM30A-C | TM30A-D |
| Motor type |
A–high performance Brush motor |
B–Brush motor | C–Brushless motor | D–Brushless motor |
| Pump Assembly Rated Life | 3000hour | 1000hour | 15000hour | 15000hour |
| Gas flow | 6L/min | 4.5L/min | 4.5L/min | 4L/min |
| Rated Voltage | 12V | 6/12/24v | 6/12/24v | 6/12/24v |
| No-load Current | 0.24A | 0.4/0.24/0.15A | ||
| Media | Most gas | |||
| Max Pressure | 120kpa | |||
| Max Vacuum | -70kpa | |||
| Ambient Temperature | 41 to 158 F(5 to 70C) | |||
| Pump size | 75.5*30.4*54.6mm | 75*31.2*57.5mm | 79*31.2*57.5mm | 79*31.2*57.5mm |
| Weight | 200g | 150g | 250g | 250g |
| Inlet&Outlet | OD 4.8mm/ID 2.6mm,hose suggestion:ID 4.0mm | |||
| Materials |
pump head Nylon, membrane EPDM , valve EPDM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
| Wetted material options |
1.Optional membrane materials: 2.Optional valve materials: |
|||
Get more Technical data, Please Send message
CHINAMFG Diaphragm series gas pumps are the perfect combination of form and function. The use of a special diaphragm allows the pump to transfer both air and liquid efficiently. The compact lightweight unit offers optimum sizing for analytical equipment.
ADVANTAGES
♦ High pneumatic performance
♦ Compact size/high power density
♦ Uncontaminated flow – no contamination of the media due to oil-free operation
♦ Maintenance-free
♦ Long product life
♦ Low sound level
♦ Low power consumption
♦ Can operate in any orientation
♦ Suction
The versatility of CHINAMFG pumps allows a wide field of applications to be covered. Over many years our pumps have proved themselves in the following areas:
1.Industrial pressure and vacuum applications
2.Portable Analytical Instruments
3.Medical Equipment
4.Air Quality Sampling Monitors
5.Respiration Monitors
6.Gas or Odor Leak Detectors
Performance Curve
More About Products
TOPS INDUSTRY AND TECHNOLOGY CO., LIMITED started in 2005, is the world’s leading supplier of micro pump
solutions, and won the “National Hightech Enterprise”.
The company is mainly engaged in the research anddevelopment and manufacture of miniature brushless DC pumps,
miniature diaphragm pumps and gear pump.80% of the products are exported to high-end markets in Europe and
America, and are mainly used in New energy, Home applicances,Industrial, Medical,Automotive, other circulation
systems, etc. The company has always been known for its high quality and high batch consistency, and has established
CHINAMFG and good cooperative relations with many world-renowned brands,such as: Tesla, Whirlpool, Flextronics, Kohler,
GE, Roca, KTM, Geberit, etc.
Get more Technical data, Please Send message
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Pump Head Nylon, Membrane EPDM / PTFE, Valve EPDM |
|---|---|
| Power: | Electric |
| Function: | Electronic Type, Field Bus, Medical, Lab, |
| Motor: | DC Brush, Brushless, Coreless Brushless |
| Feature: | Oil-Free,Compact Size, Corrosionresistant, Mainten |
| Lifetime: | 15000hour,10000hour,3000hour,1000hour |
| Customization: |
Available
|
|
|---|
Can diaphragm vacuum pumps be used in vacuum ovens and freeze-drying processes?
Yes, diaphragm vacuum pumps can be used in both vacuum ovens and freeze-drying processes. Here’s a detailed explanation:
Vacuum Ovens: Vacuum ovens are commonly used in various industries and scientific applications for drying, curing, or processing materials under low-pressure conditions. Diaphragm vacuum pumps are well-suited for vacuum oven applications due to their ability to generate and maintain the required vacuum levels. The diaphragm pump’s design, which does not require oil lubrication, makes it ideal for applications where contamination from oil vapors is a concern. The pumps can efficiently remove air and other gases from the oven chamber, creating a controlled low-pressure environment for the drying or curing process.
When selecting a diaphragm vacuum pump for a vacuum oven, several factors should be considered:
– Vacuum Level: The diaphragm pump should be capable of achieving the desired vacuum level required for the specific application. Different diaphragm pump models may have different maximum achievable vacuum levels, so it’s important to choose a pump that meets the oven’s vacuum requirements.
– Flow Rate: The flow rate of the diaphragm pump should be sufficient to maintain the desired vacuum level within the oven chamber. The pump’s flow rate should be able to handle any gas released during the drying or curing process and compensate for any minor leaks in the system.
– Chemical Compatibility: It’s essential to consider the chemical compatibility of the diaphragm pump’s materials with the substances being processed in the vacuum oven. Some diaphragm pumps are designed with chemically resistant materials, allowing them to handle corrosive or reactive gases without degradation or contamination.
Freeze-Drying Processes: Freeze-drying, also known as lyophilization, is a process used to remove moisture from products while preserving their structure and integrity. Diaphragm vacuum pumps can be employed in freeze-drying systems to create the necessary low-pressure environment for sublimation, where ice is directly converted from solid to vapor without passing through a liquid phase.
In freeze-drying processes, diaphragm vacuum pumps play a crucial role in two main stages:
– Freezing Stage: The diaphragm pump can be used to evacuate the moisture or solvent vapors released during the freezing step of the freeze-drying process. By removing these vapors, the pump helps maintain a controlled environment during freezing and prevents ice buildup on the product.
– Drying Stage: Once the product is frozen, the diaphragm vacuum pump is utilized to create a vacuum within the freeze-drying chamber. This vacuum environment allows the frozen moisture to sublime, transforming it directly from ice to vapor. The diaphragm pump continuously removes the vapor, aiding in the drying process and facilitating efficient moisture removal from the product.
Similar to vacuum oven applications, when choosing a diaphragm vacuum pump for freeze-drying processes, factors such as vacuum level capability, flow rate, and chemical compatibility should be considered. Additionally, the pump should be able to handle the potential condensable vapors generated during the sublimation process.
In summary, diaphragm vacuum pumps are suitable for use in vacuum ovens and freeze-drying processes. They can effectively create and maintain the required low-pressure environments for drying, curing, and sublimation. When selecting a diaphragm pump for these applications, factors such as vacuum level, flow rate, chemical compatibility, and the presence of condensable vapors should be taken into account to ensure optimal performance and successful operation.
What are the maintenance requirements for diaphragm vacuum pumps, and are they user-friendly?
Diaphragm vacuum pumps have specific maintenance requirements to ensure optimal performance and longevity. Here’s a detailed explanation:
Maintenance requirements for diaphragm vacuum pumps typically include the following:
– Regular Inspection: Diaphragm pumps should be inspected regularly to check for any signs of wear, damage, or leaks. This includes inspecting the diaphragms, valves, seals, and other critical components for integrity and proper functioning. Regular inspections help identify and address potential issues before they escalate into more significant problems.
– Cleaning: Keeping the pump clean is essential for efficient operation. It involves removing any accumulated dust, dirt, or debris from the pump’s exterior and ensuring that the air intake and exhaust ports are free from obstructions. Cleaning should be performed according to the manufacturer’s recommendations using appropriate cleaning agents and techniques.
– Diaphragm Replacement: Over time, diaphragms in diaphragm vacuum pumps may wear out or become damaged. Regularly replacing worn or damaged diaphragms is crucial to maintain the pump’s performance. The frequency of diaphragm replacement depends on factors such as operating conditions, usage intensity, and the manufacturer’s recommendations.
– Lubrication: Some diaphragm pumps may require lubrication for certain components, such as bearings or moving parts. However, many diaphragm pumps are designed to operate without the need for lubrication, offering the advantage of reduced maintenance and eliminating the risk of oil contamination in sensitive applications.
– Seal Replacement: The seals used in diaphragm vacuum pumps may require periodic replacement to ensure airtight operation and prevent air leakage. The frequency of seal replacement depends on factors such as operating conditions and the manufacturer’s recommendations. It’s important to use high-quality replacement seals to maintain the pump’s performance and prevent any compromise in vacuum levels.
As for user-friendliness, diaphragm vacuum pumps are generally considered to be user-friendly due to the following reasons:
– Ease of Operation: Diaphragm pumps are designed for straightforward operation, typically involving simple on/off switches or control knobs. They often have intuitive interfaces that make them easy to use, even for individuals with limited technical expertise.
– Compact and Portable: Diaphragm vacuum pumps are often compact and lightweight, making them easy to handle and move around. Their small size and portable nature contribute to their user-friendliness, especially in applications where mobility is important.
– Minimal Maintenance: Compared to some other types of vacuum pumps, diaphragm pumps generally have lower maintenance requirements. They often do not require oil changes or complex maintenance procedures, reducing the time and effort needed for upkeep.
– Clear Documentation: Manufacturers provide user manuals and documentation that outline maintenance procedures, troubleshooting guides, and safety precautions. These resources help users understand the maintenance requirements and ensure that the pumps are operated and maintained correctly.
While diaphragm vacuum pumps are generally user-friendly, it’s important to note that proper training and adherence to safety guidelines are still necessary to ensure safe and effective operation. Following the manufacturer’s instructions and seeking professional assistance when needed are essential for maintaining the pump’s performance and extending its lifespan.
In summary, diaphragm vacuum pumps have specific maintenance requirements, including regular inspection, cleaning, diaphragm replacement, and seal replacement. They are generally considered user-friendly due to their ease of operation, compact design, minimal maintenance needs, and clear documentation provided by manufacturers.
Can diaphragm vacuum pumps handle both corrosive and non-corrosive gases?
Diaphragm vacuum pumps have the capability to handle both corrosive and non-corrosive gases, depending on their design and construction. Here’s a detailed explanation:
Diaphragm pumps are often designed with materials that offer excellent chemical resistance. The wetted parts of the pump, including the diaphragm, valves, and other components that come into contact with the pumped gas, are typically made of chemically resistant materials such as rubber or elastomer. This allows diaphragm vacuum pumps to handle corrosive gases without degradation or contamination.
When used with corrosive gases, it’s essential to ensure that the diaphragm pump is specifically designed and constructed for compatibility with those gases. Different types of diaphragm materials may be available to accommodate various corrosive gases, such as fluorocarbon-based diaphragms for highly aggressive chemicals.
Furthermore, diaphragm pumps can also handle non-corrosive gases effectively. The same chemical resistance that allows them to handle corrosive gases also makes them suitable for non-corrosive gases. Whether it’s vacuum filtration, vacuum drying, degassing, or other applications involving non-corrosive gases, diaphragm pumps can provide reliable and efficient vacuum generation.
It’s important to note that while diaphragm vacuum pumps can handle a wide range of gases, there may be limitations in terms of compatibility with extremely aggressive chemicals or gases at high temperatures or pressures. In such cases, it’s crucial to consult the pump manufacturer’s specifications and guidelines to ensure that the pump is suitable for the specific gas or application.
Overall, diaphragm vacuum pumps offer the advantage of handling both corrosive and non-corrosive gases, making them versatile for various laboratory and industrial applications that involve different types of gases.
editor by Dream 2024-04-25
China Hot selling 6V 12V 24V DC Brushless Diaphragm Micro Air Pump Vacuum Pump vacuum pump electric
Product Description
6V 12V 24V DC Brushless Diaphragm Micro Air Pump Vacuum Pump
♦ 16000M2 modern factory with its own physical property rights, ESD anti-static control dust free workshop,
100+ sets of professional imported equipment
♦ 4 major professional and precision laboratories that meet the CNAS national laboratory accreditation standards
♦ More than 50 patents in the micro water pump industry, strong research and development strength, and master advanced industry technology
♦ Complete certification, passed CE, ROHS, REACH, WRAS, Food Grade and other certification
Remarks:
– We are high-end Micro DC pumps manufacturer. Can provide customized services
– If you are interested in our products, pls feel free to contact us
Our Micro Diaphragm Pumps are available with a choice of 4 different drive motors.
A- Premium duty brush DC motor
lifetime 3,000hours,longer endurance lifetime than other normal DC membrane pump
B- Economical brush DC motor
lifetime:1,500hours
C- Coreless Brushless DC Motor
A brushless electronically commutated dc motor (electronics integrated in motor), the motor runs vibration and spark free, almost silently, is very dynamic and extremely durable, ideal life-time 15000 hours
D- Coreless Brushless DC motor with outer controller
With all advantages of coreless brushless DC motor, ideal life-time 15000 hours, and outer controller can realize more control functions of PWM or 0 -5V speed adjustment, brake, ~ instant starting work
H- Brushless DC Motor
Long lifetime 10000hour
Product Specification
| Model | TM30A-A | TM30A-B | TM30A-C | TM30A-D |
| Motor type |
A–high performance Brush motor |
B–Brush motor | C–Brushless motor | D–Brushless motor |
| Pump Assembly Rated Life | 3000hour | 1000hour | 15000hour | 15000hour |
| Gas flow | 6L/min | 4.5L/min | 4.5L/min | 4L/min |
| Rated Voltage | 12V | 6/12/24v | 6/12/24v | 6/12/24v |
| No-load Current | 0.24A | 0.4/0.24/0.15A | ||
| Media | Most gas | |||
| Max Pressure | 120kpa | |||
| Max Vacuum | -70kpa | |||
| Ambient Temperature | 41 to 158 F(5 to 70C) | |||
| Pump size | 75.5*30.4*54.6mm | 75*31.2*57.5mm | 79*31.2*57.5mm | 79*31.2*57.5mm |
| Weight | 200g | 150g | 250g | 250g |
| Inlet&Outlet | OD 4.8mm/ID 2.6mm,hose suggestion:ID 4.0mm | |||
| Materials |
pump head Nylon, membrane EPDM , valve EPDM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
pump head Nylon, membrane EPDM / PTFE, valve EPDM / FPM |
| Wetted material options |
1.Optional membrane materials: 2.Optional valve materials: |
|||
Get more Technical data, Please Send message
CHINAMFG Diaphragm series gas pumps are the perfect combination of form and function. The use of a special diaphragm allows the pump to transfer both air and liquid efficiently. The compact lightweight unit offers optimum sizing for analytical equipment.
ADVANTAGES
♦ High pneumatic performance
♦ Compact size/high power density
♦ Uncontaminated flow – no contamination of the media due to oil-free operation
♦ Maintenance-free
♦ Long product life
♦ Low sound level
♦ Low power consumption
♦ Can operate in any orientation
♦ Suction
The versatility of CHINAMFG pumps allows a wide field of applications to be covered. Over many years our pumps have proved themselves in the following areas:
1.Industrial pressure and vacuum applications
2.Portable Analytical Instruments
3.Medical Equipment
4.Air Quality Sampling Monitors
5.Respiration Monitors
Performance Curve
More About Products
TOPS INDUSTRY AND TECHNOLOGY CO., LIMITED started in 2005, is the world’s leading supplier of micro
pump solutions, and won the “National High-tech Enterprise”. The company is mainly engaged in the research and development and manufacture of miniature brushless DC
pumps and miniature diaphragm pumps. 80% of the products are exported to high-end markets in Europe and
America, and are mainly used in water heaters, small household appliances, water heating mattresses, medical equipment, smart toilets, automobile circulation systems, etc. The company has always been known for its high quality and high batch consistency, and has established solid and good cooperative relations with many world-renowned brands, such as: Tesla, Whirlpool, Flextronics, Kohler, GE, Roca, KTM, Geberit, etc.
Get more Technical data, Please Send message
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Pump Head Nylon, Membrane EPDM / PTFE, Valve EPDM |
|---|---|
| Power: | Electric |
| Valve Body Type: | Pump Head Nylon, Membrane EPDM / PTFE, Valve EPDM |
| Function: | Electronic Type, Field Bus, Industrial Pressure and Vacuum Applications |
| Features: | Oil-Free,Compact Size, Corrosionresistant, Mainten |
| More Features: | High Efficiency, Can Be Mounted in Any Place |
| Customization: |
Available
|
|
|---|
Can diaphragm vacuum pumps be used in pharmaceutical manufacturing and research?
Yes, diaphragm vacuum pumps are commonly used in pharmaceutical manufacturing and research. Here’s a detailed explanation:
Pharmaceutical manufacturing and research often require vacuum applications for various processes, such as filtration, drying, degassing, and solvent evaporation. Diaphragm vacuum pumps are well-suited for these applications due to several reasons:
– Oil-Free Operation: Diaphragm pumps operate without the need for oil lubrication. This oil-free operation is particularly advantageous in pharmaceutical manufacturing and research, as it eliminates the risk of oil contamination that could affect the quality and purity of the pharmaceutical products or interfere with sensitive analytical techniques.
– Chemical Compatibility: Diaphragm pumps are available in chemically resistant materials such as PTFE (polytetrafluoroethylene) or other corrosion-resistant polymers. This allows them to handle a wide range of pharmaceutical compounds, solvents, and reagents without the risk of material degradation or chemical reactions that could compromise the process or product integrity.
– Adjustable Vacuum Levels: Diaphragm vacuum pumps offer adjustable vacuum levels, allowing precise control over the pressure within the pharmaceutical process. This control is essential for optimizing various operations such as filtration rates, drying times, or maintaining specific process conditions.
– Contamination Prevention: Diaphragm pumps are designed to prevent backflow and cross-contamination, ensuring the integrity and purity of the pharmaceutical products or research samples. They provide a reliable and consistent vacuum source that helps maintain aseptic conditions and prevent contamination during critical processes.
– Compact and Quiet Operation: Diaphragm pumps are often compact, lightweight, and operate quietly. This makes them suitable for use in laboratory settings or small-scale pharmaceutical manufacturing facilities, where space may be limited, and noise reduction is desirable.
Diaphragm vacuum pumps find various applications in pharmaceutical manufacturing and research, including:
– Filtration: Diaphragm pumps are commonly used for vacuum filtration processes, such as the separation of solids from liquids or the removal of particulate matter from pharmaceutical solutions or suspensions.
– Drying: Diaphragm pumps facilitate efficient drying processes by creating a vacuum environment that aids in the removal of moisture or solvents from pharmaceutical materials, such as active pharmaceutical ingredients (APIs), excipients, or granules.
– Degassing: Diaphragm pumps are employed for degassing processes to remove dissolved gases from pharmaceutical formulations, ensuring product stability and preventing issues such as foaming or degradation.
– Solvent Evaporation: Diaphragm pumps play a crucial role in solvent evaporation processes, where they create a vacuum that lowers the boiling point of solvents, allowing them to evaporate at lower temperatures and facilitate efficient concentration or purification of pharmaceutical solutions.
In summary, diaphragm vacuum pumps are widely used in pharmaceutical manufacturing and research due to their oil-free operation, chemical compatibility, adjustable vacuum levels, contamination prevention, and compact design. They provide reliable and efficient vacuum sources for a range of applications, including filtration, drying, degassing, and solvent evaporation, contributing to the development and production of high-quality pharmaceutical products and advancement in pharmaceutical research.
What is the ultimate vacuum level that diaphragm vacuum pumps can achieve?
Diaphragm vacuum pumps are capable of achieving moderate vacuum levels, but their ultimate vacuum level is limited compared to certain high-performance vacuum pumps. Here’s a detailed explanation:
Typically, diaphragm vacuum pumps can achieve vacuum levels up to about 1 torr or 1 mbar. This level of vacuum is suitable for applications that require low to medium vacuum conditions.
Diaphragm pumps operate based on the reciprocating motion of a flexible diaphragm, which creates the pumping action. However, due to the nature of their design, diaphragm pumps may encounter limitations in achieving extremely high vacuum levels. The diaphragm’s mechanical motion and the presence of clearance gaps in the valves and other internal components can restrict the pump’s ability to reach ultra-high vacuum ranges.
In contrast, other types of vacuum pumps, such as rotary vane pumps or turbo molecular pumps, are specifically designed to achieve much higher vacuum levels. Rotary vane pumps can typically achieve vacuum levels in the range of 10^-3 to 10^-4 torr, while turbo molecular pumps can extend into the ultra-high vacuum range of 10^-9 to 10^-10 torr.
It’s important to consider the specific vacuum level requirements of the application when choosing a vacuum pump. While diaphragm vacuum pumps may have limitations in terms of ultimate vacuum level, they offer other advantages such as oil-free operation, chemical resistance, and cost-effectiveness, making them suitable for a wide range of applications that do not require extreme vacuum levels.
Can diaphragm vacuum pumps handle both corrosive and non-corrosive gases?
Diaphragm vacuum pumps have the capability to handle both corrosive and non-corrosive gases, depending on their design and construction. Here’s a detailed explanation:
Diaphragm pumps are often designed with materials that offer excellent chemical resistance. The wetted parts of the pump, including the diaphragm, valves, and other components that come into contact with the pumped gas, are typically made of chemically resistant materials such as rubber or elastomer. This allows diaphragm vacuum pumps to handle corrosive gases without degradation or contamination.
When used with corrosive gases, it’s essential to ensure that the diaphragm pump is specifically designed and constructed for compatibility with those gases. Different types of diaphragm materials may be available to accommodate various corrosive gases, such as fluorocarbon-based diaphragms for highly aggressive chemicals.
Furthermore, diaphragm pumps can also handle non-corrosive gases effectively. The same chemical resistance that allows them to handle corrosive gases also makes them suitable for non-corrosive gases. Whether it’s vacuum filtration, vacuum drying, degassing, or other applications involving non-corrosive gases, diaphragm pumps can provide reliable and efficient vacuum generation.
It’s important to note that while diaphragm vacuum pumps can handle a wide range of gases, there may be limitations in terms of compatibility with extremely aggressive chemicals or gases at high temperatures or pressures. In such cases, it’s crucial to consult the pump manufacturer’s specifications and guidelines to ensure that the pump is suitable for the specific gas or application.
Overall, diaphragm vacuum pumps offer the advantage of handling both corrosive and non-corrosive gases, making them versatile for various laboratory and industrial applications that involve different types of gases.
editor by Dream 2024-04-24