Tag Archives: screw screw screw

China manufacturer Air Cooled Screw Vacuum Pump for Exhaust Ground Heat with Great quality

Product Description

 

Product Description

Dry screw vacuum pump, is the use of a pair of screw, made in the pump shell synchronous high-speed reverse rotation of the effects of the suction and exhaust and suction device, 2 screw fine dynamic balancing correction, and is supported by bearings, is installed in the pump shell, between screw and screw has a certain gap, so the pump work, no friction between each other, smooth running, low noise, Working chamber without lubricating oil, therefore, dry screw pump can remove a lot of steam and a small amount of dust gas occasions, higher limit vacuum, lower power consumption, energy saving, maintenance-free and other advantages.

Our Advantages

There is no medium in the working chamber, which can obtain a clean vacuum.
. No clearance between rotating parts, high speed operation, small overall volume.

There is no compression in the gas, suitable for extraction of coagulable gas.

Can remove a lot of steam and a small amount of dust gas occasions.
. High vacuum, the ultimate vacuum up to 1 Pa.

Screw material is high strength special material, material density, wear resistance, stable performance.

No friction rotating parts, low noise.
. Simple structure, convenient maintenance.
Wider range of use: corrosive environment can be used.

No oil consumption, no water.

Pump gas directly discharged from the pump body, no pollution of water, no environmental pressure, more convenient gas recovery.

It can be composed of oil-free unit with Roots pump and molecular pump.

 

Typical Use

——Oil and gas recovery.    ——Biological medicine ——Food Processing —— Single crystal furnace
——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis

Product Parameters

Type                                                                             Basic parameters
Pumping speed
m3/h
Presure limit(Pa)  Power (kW)  revolution (rpm) Inlet caliber
mm
outlet caliber mm Cooling water volume
L/min
noise dB(A) Overall dimension
(length*width*height)
mm
LGV-180 180 5 4 2900 40 40 2 < 78 1157x375x734
LGV-250 250 5 5.5 2900 50 40 5.5 <78 1462x417x820
LGV-360 360 5 7.5 2900 50 40 4 W78 1462x455x820
LGV-540 540 5 11 2900 65 50 8 W80 1578x543x860
LGV-720 720 5 15 2900 80 65 10 <80 1623x562x916
LGV-1100 1100 5 22 2900 100 80 14 w 80 1866x598x1050
LG V-1800 1800 5 37 2900 150 100 20 w 80 2092×951 x 1150

Characteristic Curve

 

Detailed Photos

General Manager Speech

Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.

Company Profile

ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.

The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.

The company cooperates with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents. Adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.
 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Lifetime Paid Service
Warranty: One Year
Oil or Not: Oil Free
Structure: Screw
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: High Vacuum
Customization:
Available

|

vacuum pump

Can Vacuum Pumps Be Used in the Aerospace Sector?

Vacuum pumps indeed have various applications in the aerospace sector. Here’s a detailed explanation:

Vacuum pumps play a crucial role in several areas of the aerospace industry, supporting various processes and systems. Some of the key applications of vacuum pumps in the aerospace sector include:

1. Space Simulation Chambers: Vacuum pumps are used in space simulation chambers to replicate the low-pressure conditions experienced in outer space. These chambers are utilized for testing and validating the performance and functionality of aerospace components and systems under simulated space conditions. Vacuum pumps create and maintain the necessary vacuum environment within these chambers, allowing engineers and scientists to evaluate the behavior and response of aerospace equipment in space-like conditions.

2. Propellant Management: In space propulsion systems, vacuum pumps are employed for propellant management. They help in the transfer, circulation, and pressurization of propellants, such as liquid rocket fuels or cryogenic fluids, in both launch vehicles and spacecraft. Vacuum pumps assist in creating the required pressure differentials for propellant flow and control, ensuring efficient and reliable operation of propulsion systems.

3. Environmental Control Systems: Vacuum pumps are utilized in the environmental control systems of aircraft and spacecraft. These systems are responsible for maintaining the desired atmospheric conditions, including temperature, humidity, and cabin pressure, to ensure the comfort, safety, and well-being of crew members and passengers. Vacuum pumps are used to regulate and control the cabin pressure, facilitating the circulation of fresh air and maintaining the desired air quality within the aircraft or spacecraft.

4. Satellite Technology: Vacuum pumps find numerous applications in satellite technology. They are used in the fabrication and testing of satellite components, such as sensors, detectors, and electronic devices. Vacuum pumps help create the necessary vacuum conditions for thin film deposition, surface treatment, and testing processes, ensuring the performance and reliability of satellite equipment. Additionally, vacuum pumps are employed in satellite propulsion systems to manage propellants and provide thrust for orbital maneuvers.

5. Avionics and Instrumentation: Vacuum pumps are involved in the production and testing of avionics and instrumentation systems used in aerospace applications. They facilitate processes such as thin film deposition, vacuum encapsulation, and vacuum drying, ensuring the integrity and functionality of electronic components and circuitry. Vacuum pumps are also utilized in vacuum leak testing, where they help create a vacuum environment to detect and locate any leaks in aerospace systems and components.

6. High Altitude Testing: Vacuum pumps are used in high altitude testing facilities to simulate the low-pressure conditions encountered at high altitudes. These testing facilities are employed for evaluating the performance and functionality of aerospace equipment, such as engines, materials, and structures, under simulated high altitude conditions. Vacuum pumps create and control the required low-pressure environment, allowing engineers and researchers to assess the behavior and response of aerospace systems in high altitude scenarios.

7. Rocket Engine Testing: Vacuum pumps are crucial in rocket engine testing facilities. They are utilized to evacuate and maintain the vacuum conditions in engine test chambers or nozzles during rocket engine testing. By creating a vacuum environment, these pumps simulate the conditions experienced by rocket engines in the vacuum of space, enabling accurate testing and evaluation of engine performance, thrust levels, and efficiency.

It’s important to note that aerospace applications often require specialized vacuum pumps capable of meeting stringent requirements, such as high reliability, low outgassing, compatibility with propellants or cryogenic fluids, and resistance to extreme temperatures and pressures.

In summary, vacuum pumps are extensively used in the aerospace sector for a wide range of applications, including space simulation chambers, propellant management, environmental control systems, satellite technology, avionics and instrumentation, high altitude testing, and rocket engine testing. They contribute to the development, testing, and operation of aerospace equipment, ensuring optimal performance, reliability, and safety.

vacuum pump

What Is the Role of Vacuum Pumps in Pharmaceutical Manufacturing?

Vacuum pumps play a crucial role in various aspects of pharmaceutical manufacturing. Here’s a detailed explanation:

Vacuum pumps are extensively used in pharmaceutical manufacturing processes to support a range of critical operations. Some of the key roles of vacuum pumps in pharmaceutical manufacturing include:

1. Drying and Evaporation: Vacuum pumps are employed in drying and evaporation processes within the pharmaceutical industry. They facilitate the removal of moisture or solvents from pharmaceutical products or intermediates. Vacuum drying chambers or evaporators utilize vacuum pumps to create low-pressure conditions, which lower the boiling points of liquids, allowing them to evaporate at lower temperatures. By applying vacuum, moisture or solvents can be efficiently removed from substances such as active pharmaceutical ingredients (APIs), granules, powders, or coatings, ensuring the desired product quality and stability.

2. Filtration and Filtrate Recovery: Vacuum pumps are used in filtration processes for the separation of solid-liquid mixtures. Vacuum filtration systems typically employ a filter medium, such as filter paper or membranes, to retain solids while allowing the liquid portion to pass through. By applying vacuum to the filtration apparatus, the liquid is drawn through the filter medium, leaving behind the solids. Vacuum pumps facilitate efficient filtration, speeding up the process and improving product quality. Additionally, vacuum pumps can aid in filtrate recovery by collecting and transferring the filtrate for further processing or reuse.

3. Distillation and Purification: Vacuum pumps are essential in distillation and purification processes within the pharmaceutical industry. Distillation involves the separation of liquid mixtures based on their different boiling points. By creating a vacuum environment, vacuum pumps lower the boiling points of the components, allowing them to vaporize and separate more easily. This enables efficient separation and purification of pharmaceutical compounds, including the removal of impurities or the isolation of specific components. Vacuum pumps are utilized in various distillation setups, such as rotary evaporators or thin film evaporators, to achieve precise control over the distillation conditions.

4. Freeze Drying (Lyophilization): Vacuum pumps are integral to the freeze drying process, also known as lyophilization. Lyophilization is a dehydration technique that involves the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. Vacuum pumps create a low-pressure environment in freeze drying chambers, allowing the frozen product to undergo sublimation. During sublimation, the frozen water or solvent directly transitions from the solid phase to the vapor phase, bypassing the liquid phase. Vacuum pumps facilitate efficient and controlled sublimation, leading to the production of stable, shelf-stable pharmaceutical products with extended shelf life.

5. Tablet and Capsule Manufacturing: Vacuum pumps are utilized in tablet and capsule manufacturing processes. They are involved in the creation of vacuum within tablet presses or capsule filling machines. By applying vacuum, the air is removed from the die cavity or capsule cavity, allowing for the precise filling of powders or granules. Vacuum pumps contribute to the production of uniform and well-formed tablets or capsules by ensuring accurate dosing and minimizing air entrapment, which can affect the final product quality.

6. Sterilization and Decontamination: Vacuum pumps are employed in sterilization and decontamination processes within the pharmaceutical industry. Autoclaves and sterilizers utilize vacuum pumps to create a vacuum environment before introducing steam or chemical sterilants. By removing air or gases from the chamber, vacuum pumps assist in achieving effective sterilization or decontamination by enhancing the penetration and distribution of sterilants. Vacuum pumps also aid in the removal of sterilants and residues after the sterilization process is complete.

It’s important to note that different types of vacuum pumps, such as rotary vane pumps, dry screw pumps, or liquid ring pumps, may be utilized in pharmaceutical manufacturing depending on the specific requirements of the process and the compatibility with pharmaceutical products.

In summary, vacuum pumps play a vital role in various stages of pharmaceutical manufacturing, including drying and evaporation, filtration and filtrate recovery, distillation and purification, freeze drying (lyophilization), tablet and capsule manufacturing, as well as sterilization and decontamination. By enabling efficient and controlled processes, vacuum pumps contribute to the production of high-quality pharmaceutical products, ensuring the desired characteristics, stability, and safety.

vacuum pump

What Is the Purpose of a Vacuum Pump in an HVAC System?

In an HVAC (Heating, Ventilation, and Air Conditioning) system, a vacuum pump serves a crucial purpose. Here’s a detailed explanation:

The purpose of a vacuum pump in an HVAC system is to remove air and moisture from the refrigerant lines and the system itself. HVAC systems, particularly those that rely on refrigeration, operate under specific pressure and temperature conditions to facilitate the transfer of heat. To ensure optimal performance and efficiency, it is essential to evacuate any non-condensable gases, air, and moisture from the system.

Here are the key reasons why a vacuum pump is used in an HVAC system:

1. Removing Moisture: Moisture can be present within an HVAC system due to various factors, such as system installation, leaks, or improper maintenance. When moisture combines with the refrigerant, it can cause issues like ice formation, reduced system efficiency, and potential damage to system components. A vacuum pump helps remove moisture by creating a low-pressure environment, which causes the moisture to boil and turn into vapor, effectively evacuating it from the system.

2. Eliminating Air and Non-Condensable Gases: Air and non-condensable gases, such as nitrogen or oxygen, can enter an HVAC system during installation, repair, or through leaks. These gases can hinder the refrigeration process, affect heat transfer, and decrease system performance. By using a vacuum pump, technicians can evacuate the air and non-condensable gases, ensuring that the system operates with the designed refrigerant and pressure levels.

3. Preparing for Refrigerant Charging: Prior to charging the HVAC system with refrigerant, it is crucial to create a vacuum to remove any contaminants and ensure the system is clean and ready for optimal refrigerant circulation. By evacuating the system with a vacuum pump, technicians ensure that the refrigerant enters a clean and controlled environment, reducing the risk of system malfunctions and improving overall efficiency.

4. Leak Detection: Vacuum pumps are also used in HVAC systems for leak detection purposes. After evacuating the system, technicians can monitor the pressure to check if it holds steady. A significant drop in pressure indicates the presence of leaks, enabling technicians to identify and repair them before charging the system with refrigerant.

In summary, a vacuum pump plays a vital role in an HVAC system by removing moisture, eliminating air and non-condensable gases, preparing the system for refrigerant charging, and aiding in leak detection. These functions help ensure optimal system performance, energy efficiency, and longevity, while also reducing the risk of system malfunctions and damage.

China manufacturer Air Cooled Screw Vacuum Pump for Exhaust Ground Heat   with Great quality China manufacturer Air Cooled Screw Vacuum Pump for Exhaust Ground Heat   with Great quality
editor by Dream 2024-05-14

China manufacturer Factory Oil Wet Screw Vacuum Pump Manufacturer with Hot selling

Product Description

                                       EXTERIOR DESIGN                                                                INTERIOR DESIGN

ZheJiang CZPT Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CZPT is a comprehensive screw air compressor

manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,

a comprehensive first-class exhibition hall and a testing laboratory.

CZPT has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production

concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology

of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.

The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD

two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric

portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts. CZPT adheres to the business philosophy of

cooperation and mutual benefit to provide a one-stop service for every customer!

CZPT air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South

Africa, Australia, Thailand, Russia, Argentina, Canada and so on. CZPT products have won a good reputation from users for their excellent

quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with

excellent products and meticulous after-sales service!

CZPT warmly welcome customers to visit our factory and establish a wide range of cooperation!

Frequency Asked Question:

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our Factory is Located in Xihu (West Lake) Dis. CountyHangZhou CityZheJiang  Province, China.

Q3: Will you provide spare parts of your products? 
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.

Q4: Can you accept OEM orders? 
A4: Yes, with professional design team, OEM orders are highly welcome.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: Warranty terms of your machine?
A6Two years warranty for the machine and technical support always according to your needs.

Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours
Warranty: 1 Year, 2 Year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

|

Vacuum Pump

Basic knowledge of vacuum pump

A vacuum pump is a device that draws gas molecules from a sealed volume and maintains a partial vacuum. Its main job is to create a relative vacuum within a given volume or volumes. There are many types of vacuum pumps. This article will describe how they work, their types, and their applications.

How it works

A vacuum pump is a mechanical device that removes gas from a system by applying it to a higher pressure than the surrounding atmosphere. The working principle of the vacuum pump is based on the principle of gas transfer and entrapment. Vacuum pumps can be classified according to their vacuum level and the number of molecules that can be removed per cubic centimeter of space. In medium to high vacuum, viscous flow occurs when gas molecules collide with each other. Increasing the vacuum causes molecular or transitional flow.
A vacuum pump has several components that make it a versatile tool. One of the main components is the motor, which consists of a rotor and a stator. The rotor and stator contain coils that generate a magnetic field when excited. Both parts must be mounted on a base that supports the weight of the pump. There is also an oil drain that circulates oil throughout the system for lubrication and cooling purposes.
Another type of vacuum pump is the liquid ring vacuum pump. It works by positioning the impeller above or below the blades. Liquid ring pumps can also adjust the speed of the impeller. However, if you plan to use this type of pump, it is advisable to consult a specialist.
Vacuum pumps work by moving gas molecules to areas of higher or lower pressure. As the pressure decreases, the removal of the molecules becomes more difficult. Industrial vacuum systems require pumps capable of operating in the 1 to 10-6 Torr range.

Type

There are different types of vacuum pumps. They are used in many different applications, such as laboratories. The main purpose of these pumps is to remove air or gas molecules from the vacuum chamber. Different types of pumps use different techniques to achieve this. Some types of pumps use positive displacement, while others use liquid ring, molecular transfer, and entrapment techniques.
Some of these pumps are used in industrial processes, including making vacuum tubes, CRTs, electric lights, and semiconductor processing. They are also used in motor vehicles to power hydraulic components and aircraft. The gyroscope is usually controlled by these pumps. In some cases, they are also used in medical settings.
How a vacuum pump works depends on the type of gas being pumped. There are three main types: positive displacement, negative displacement, and momentum transfer. Depending on the type of lubrication, these principles can be further divided into different types of pumps. For example, dry vacuum pumps are less sensitive to gases and vapors.
Another type of vacuum pump is called a rotary vane pump. This type of pump has two main components, the rotor and the vacuum chamber. These pumps work by rotating moving parts against the pump casing. The mating surfaces of rotary pumps are designed with very small clearances to prevent fluid leakage to the low pressure side. They are suitable for vacuum applications requiring low pulsation and high continuous flow. However, they are not suitable for use with grinding media.
There are many types of vacuum pumps and it is important to choose the right one for your application. The type of pump depends on the needs and purpose of the system. The larger ones can work continuously, and the smaller ones are more suitable for intermittent use.
Vacuum Pump

Apply

Vacuum pumps are used in a variety of industrial and scientific processes. For example, they are used in the production of vacuum tubes, CRTs, and electric lamps. They are also used in semiconductor processing. Vacuum pumps are also used as mechanical supports for other equipment. For example, there may be multiple vacuum pumps on the engine of a motor vehicle that powers the hydraulic components of an aircraft. In addition, they are often used in fusion research.
The most common type of vacuum pump used in the laboratory is the rotary vane pump. It works by directing airflow through a series of rotating blades in a circular housing. As the blades pass through the casing, they remove gas from the cavity and create a vacuum. Rotary pumps are usually single or double-stage and can handle pressures between 10 and 6 bar. It also has a high pumping speed.
Vacuum pumps are also used to fabricate solar cells on wafers. This involves a range of processes including doping, diffusion, dry etching, plasma-enhanced chemical vapor deposition, and bulk powder generation. These applications depend on the type of vacuum pump used in the process, and the vacuum pump chosen should be designed for the environment.
While there are several types of vacuum pumps available, their basic working principles remain the same. Each has different functions and capacities, depending on the type of vacuum. Generally divided into positive displacement pump, rotary vane pump, liquid ring pump, and molecular delivery pump.

Maintenance

The party responsible for general maintenance and repairs is the Principal Investigator (PI). Agknxs must be followed and approved by the PI and other relevant laboratory personnel. The Agknx provides guidelines for routine maintenance of vacuum pump equipment. Agknxs are not intended to replace detailed routine inspections of vacuum pump equipment, which should be performed by certified/qualified service personnel. If the device fails, the user should contact PI or RP for assistance.
First, check the vacuum pump for any loose parts. Make sure the inlet and outlet pressure gauges are open. When the proper pressure is shown, open the gate valve. Also, check the vacuum pump head and flow. Flow and head should be within the range indicated on the label. Bearing temperature should be within 35°F and maximum temperature should not exceed 80°F. The vacuum pump bushing should be replaced when it is severely worn.
If the vacuum pump has experienced several abnormal operating conditions, a performance test should be performed. Results should be compared to reference values ​​to identify abnormalities. To avoid premature pump failure, a systematic approach to predictive maintenance is essential. This is a relatively new area in the semiconductor industry, but leading semiconductor companies and major vacuum pump suppliers have yet to develop a consistent approach.
A simplified pump-down test method is proposed to evaluate the performance of vacuum pumps. The method includes simulated aeration field tests and four pump performance indicators. Performance metrics are evaluated under gas-loaded, idle, and gas-load-dependent test conditions.
Vacuum Pump

Cost

The total cost of a vacuum pump consists of two main components: the initial investment and ongoing maintenance costs. The latter is the most expensive component, as it consumes about four to five times the initial investment. Therefore, choosing a more energy-efficient model is a good way to reduce the total system cost and payback period.
The initial cost of a vacuum pump is about $786. Oil-lubricated rotary vane pumps are the cheapest, while oil-free rotary vane pumps are slightly more expensive. Non-contact pumps also cost slightly more. The cost of a vacuum pump is not high, but it is a factor that needs careful consideration.
When choosing a vacuum pump, it is important to consider the type of gas being pumped. Some pumps are only suitable for pumping air, while others are designed to pump helium. Oil-free air has a different pumping rate profile than air. Therefore, you need to consider the characteristics of the medium to ensure that the pump meets your requirements. The cost of a vacuum pump can be much higher than the purchase price, as the daily running and maintenance costs can be much higher.
Lubricated vacuum pumps tend to be more durable and less expensive, but they may require more maintenance. Maintenance costs will depend on the type of gas that needs to be pumped. Lighter gases need to be pumped slowly, while heavier gases need to be pumped faster. The maintenance level of a vacuum pump also depends on how often it needs to be lubricated.
Diaphragm vacuum pumps require regular maintenance and oil changes. The oil in the diaphragm pump should be changed every 3000 hours of use. The pump is also resistant to chemicals and corrosion. Therefore, it can be used in acidic and viscous products.

China manufacturer Factory Oil Wet Screw Vacuum Pump Manufacturer   with Hot selling	China manufacturer Factory Oil Wet Screw Vacuum Pump Manufacturer   with Hot selling
editor by Dream 2024-05-13

China best Air Cooled Screw Vacuum Pumps for Soap and Synthetic Detergents vacuum pump design

Product Description

Product Description

Dry screw vacuum pump, is the use of a pair of screw, made in the pump shell synchronous high-speed reverse rotation of the effects of the suction and exhaust and suction device, 2 screw fine dynamic balancing correction, and is supported by bearings, is installed in the pump shell, between screw and screw has a certain gap, so the pump work, no friction between each other, smooth running, low noise, Working chamber without lubricating oil, therefore, dry screw pump can remove a lot of steam and a small amount of dust gas occasions, higher limit vacuum, lower power consumption, energy saving, maintenance-free and other advantages.

Our Advantages

There is no medium in the working chamber, which can obtain a clean vacuum.
. No clearance between rotating parts, high speed operation, small overall volume.

There is no compression in the gas, suitable for extraction of coagulable gas.

Can remove a lot of steam and a small amount of dust gas occasions.
. High vacuum, the ultimate vacuum up to 1 Pa.

Screw material is high strength special material, material density, wear resistance, stable performance.

No friction rotating parts, low noise.
. Simple structure, convenient maintenance.
Wider range of use: corrosive environment can be used.

No oil consumption, no water.

Pump gas directly discharged from the pump body, no pollution of water, no environmental pressure, more convenient gas recovery.

It can be composed of oil-free unit with Roots pump and molecular pump.

 

Typical Use

——Oil and gas recovery.    ——Biological medicine ——Food Processing —— Single crystal furnace
——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis

Product Parameters

Type                                                                             Basic parameters
Pumping speed
m3/h
Presure limit(Pa)  Power (kW)  revolution (rpm) Inlet caliber
mm
outlet caliber mm Cooling water volume
L/min
noise dB(A) Overall dimension
(length*width*height)
mm
LGV-180 180 5 4 2900 40 40 2 < 78 1157x375x734
LGV-250 250 5 5.5 2900 50 40 5.5 <78 1462x417x820
LGV-360 360 5 7.5 2900 50 40 4 W78 1462x455x820
LGV-540 540 5 11 2900 65 50 8 W80 1578x543x860
LGV-720 720 5 15 2900 80 65 10 <80 1623x562x916
LGV-1100 1100 5 22 2900 100 80 14 w 80 1866x598x1050
LG V-1800 1800 5 37 2900 150 100 20 w 80 2092×951 x 1150

Characteristic Curve

 

Detailed Photos

 

General Manager Speech

Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.

Company Profile

ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.

The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.

The company cooperates with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents. Adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.
 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Lifetime Paid Service
Warranty: One Year
Oil or Not: Oil Free
Structure: Screw
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: High Vacuum
Customization:
Available

|

vacuum pump

What Are the Advantages of Using Oil-Sealed Vacuum Pumps?

Oil-sealed vacuum pumps offer several advantages in various applications. Here’s a detailed explanation:

1. High Vacuum Performance: Oil-sealed vacuum pumps are known for their ability to achieve high levels of vacuum. They can create and maintain deep vacuum levels, making them suitable for applications that require a low-pressure environment. The use of oil as a sealing and lubricating medium helps in achieving efficient vacuum performance.

2. Wide Operating Range: Oil-sealed vacuum pumps have a wide operating range, allowing them to handle a broad spectrum of vacuum levels. They can operate effectively in both low-pressure and high-vacuum conditions, making them versatile for different applications across various industries.

3. Efficient and Reliable Operation: These pumps are known for their reliability and consistent performance. The oil-sealed design provides effective sealing, preventing air leakage and maintaining a stable vacuum level. They are designed to operate continuously for extended periods without significant performance degradation, making them suitable for continuous industrial processes.

4. Contamination Handling: Oil-sealed vacuum pumps are effective in handling certain types of contaminants that may be present in the process gases or air being evacuated. The oil acts as a barrier, trapping and absorbing certain particulates, moisture, and chemical vapors, preventing them from reaching the pump mechanism. This helps protect the pump internals from potential damage and contributes to the longevity of the pump.

5. Thermal Stability: The presence of oil in these pumps helps in dissipating heat generated during operation, contributing to their thermal stability. The oil absorbs and carries away heat, preventing excessive temperature rise within the pump. This thermal stability allows for consistent performance even during prolonged operation and helps protect the pump from overheating.

6. Noise Reduction: Oil-sealed vacuum pumps generally operate at lower noise levels compared to other types of vacuum pumps. The oil acts as a noise-damping medium, reducing the noise generated by the moving parts and the interaction of gases within the pump. This makes them suitable for applications where noise reduction is desired, such as laboratory environments or noise-sensitive industrial settings.

7. Versatility: Oil-sealed vacuum pumps are versatile and can handle a wide range of gases and vapors. They can effectively handle both condensable and non-condensable gases, making them suitable for diverse applications in industries such as chemical processing, pharmaceuticals, food processing, and research laboratories.

8. Cost-Effective: Oil-sealed vacuum pumps are often considered cost-effective options for many applications. They generally have a lower initial cost compared to some other types of high-vacuum pumps. Additionally, the maintenance and operating costs are relatively lower, making them an economical choice for industries that require reliable vacuum performance.

9. Simplicity and Ease of Maintenance: Oil-sealed vacuum pumps are relatively simple in design and easy to maintain. Routine maintenance typically involves monitoring oil levels, changing the oil periodically, and inspecting and replacing worn-out parts as necessary. The simplicity of maintenance procedures contributes to the overall cost-effectiveness and ease of operation.

10. Compatibility with Other Equipment: Oil-sealed vacuum pumps are compatible with various process equipment and systems. They can be easily integrated into existing setups or used in conjunction with other vacuum-related equipment, such as vacuum chambers, distillation systems, or industrial process equipment.

These advantages make oil-sealed vacuum pumps a popular choice in many industries where reliable, high-performance vacuum systems are required. However, it’s important to consider specific application requirements and consult with experts to determine the most suitable type of vacuum pump for a particular use case.

vacuum pump

Can Vacuum Pumps Be Used in the Production of Solar Panels?

Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:

Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:

1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.

2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.

3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:

– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.

– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.

– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.

4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.

5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.

In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.vacuum pump

Are There Different Types of Vacuum Pumps Available?

Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:

Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:

1. Rotary Vane Vacuum Pumps:

– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.

– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.

2. Diaphragm Vacuum Pumps:

– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.

– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.

3. Scroll Vacuum Pumps:

– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.

– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.

4. Piston Vacuum Pumps:

– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.

– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.

5. Turbo Molecular Vacuum Pumps:

– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.

– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.

6. Diffusion Vacuum Pumps:

– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.

– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.

7. Cryogenic Vacuum Pumps:

– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.

– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.

These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.

China best Air Cooled Screw Vacuum Pumps for Soap and Synthetic Detergents   vacuum pump design		China best Air Cooled Screw Vacuum Pumps for Soap and Synthetic Detergents   vacuum pump design
editor by Dream 2024-05-13

China high quality Long Service Life of Air-Cooled Screw Vacuum Pump vacuum pump design

Product Description

 

Product Description

Dry screw vacuum pump, is the use of a pair of screw, made in the pump shell synchronous high-speed reverse rotation of the effects of the suction and exhaust and suction device, 2 screw fine dynamic balancing correction, and is supported by bearings, is installed in the pump shell, between screw and screw has a certain gap, so the pump work, no friction between each other, smooth running, low noise, Working chamber without lubricating oil, therefore, dry screw pump can remove a lot of steam and a small amount of dust gas occasions, higher limit vacuum, lower power consumption, energy saving, maintenance-free and other advantages.Dry Oil-Free Air Cooling Screw Vacuum Pump ,This is an advanced and widely used vacuum pump at present, It is 1 of the best-selling products of our company.
 It adopts explosion-proof motor with high configuration, It has the characteristics of low noise, no oil and pollution, clean and high vacuum, simple and convenient use, operation and maintenance, Widely used in many industries, For example, oil and gas recovery, vacuum coating, biomedicine, food processing, single crystal furnace, vacuum forming, vacuum melting, electronic photovoltaic, semiconductor synthesis and many other industries are used.
The dry oil-free screw vacuum pump produced by our company is divided into air cooling and water cooling according to the extraction rate, and there are many models for you to choose.

Our Advantages

There is no medium in the working chamber, which can obtain a clean vacuum.
. No clearance between rotating parts, high speed operation, small overall volume.

There is no compression in the gas, suitable for extraction of coagulable gas.

Can remove a lot of steam and a small amount of dust gas occasions.
. High vacuum, the ultimate vacuum up to 1 Pa.

Screw material is high strength special material, material density, wear resistance, stable performance.

No friction rotating parts, low noise.
. Simple structure, convenient maintenance.
Wider range of use: corrosive environment can be used.

No oil consumption, no water.

Pump gas directly discharged from the pump body, no pollution of water, no environmental pressure, more convenient gas recovery.

It can be composed of oil-free unit with Roots pump and molecular pump.

 

Typical Use

——Oil and gas recovery.    ——Biological medicine ——Food Processing —— Single crystal furnace
——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis

Product Parameters

 Air cooling   Dry screw vacuum pump

Type
(Air cooled series)
 Basic parameters 
Pumping speed
(m3/h)
Presure limit(Pa)  Power (kW)  revolution (rpm) Inlet caliber
(mm)
outlet caliber (mm) Pump head weight
(kg)
noise dB(A) Overall dimension
(length*width*height)
(mm)
LG-10 10 ≤5 0.75 2730 KF16 KF16 30 ≤ 72 655x260x285
LG-20 20 ≤5 1.1 2840 KF25 KF25 55 ≤72 720x305x370
LG-50 50 ≤10 2.2 2850 KF40 KF40 90 ≤75 920x350x420
LG-70 70 ≤30 3 2850 KF40 KF40 110 ≤75 910x390x460
LG-90 90 ≤30 4 2870 KF50 KF50 125 ≤80 1000x410x495

 

Water cooling Dry screw vacuum pump

Type                                                                             Basic parameters
Pumping speed
m3/h
Presure limit(Pa)  Power (kW)  revolution (rpm) Inlet caliber
mm
outlet caliber mm Cooling water volume
L/min
noise dB(A) Overall dimension
(length*width*height)
mm
LGV-180 180 5 4 2900 40 40 2 < 78 1157x375x734
LGV-250 250 5 5.5 2900 50 40 5.5 <78 1462x417x820
LGV-360 360 5 7.5 2900 50 40 4 W78 1462x455x820
LGV-540 540 5 11 2900 65 50 8 W80 1578x543x860
LGV-720 720 5 15 2900 80 65 10 <80 1623x562x916
LGV-1100 1100 5 22 2900 100 80 14 w 80 1866x598x1050
LG V-1800 1800 5 37 2900 150 100 20 w 80 2092×951 x 1150

Characteristic Curve

 Air cooling   Dry screw vacuum pump

Water cooling Dry screw vacuum pump

Detailed Photos

Vacuum pumps are used in oiling machines

Vacuum pumps are used in chemical plants

 

 

General Manager Speech

Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.

Company Profile

ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.

 New plant plHangZhou

The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.

High precision machining equipment

The company cooperates with many scientific research institutions and universities, such as ZheJiang University, China University of petroleum, ZheJiang Institute of mechanical design, etc.with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents.Our technology is leading, the product quality is stable, the product has a good reputation in China’s domestic market, is sold all over the country, and is exported to Europe, America, Africa, the Middle East and Southeast Asia,We adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.

Product quality wins consumer cooperationIn shipment ISO 9001

Welcome to send your needs, we will provide you with the best service,

provide the greatest help!!! 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Lifetime Paid Service
Warranty: One Year
Oil or Not: Oil Free
Structure: Screw
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: High Vacuum
Customization:
Available

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vacuum pump

What Are the Advantages of Using Oil-Sealed Vacuum Pumps?

Oil-sealed vacuum pumps offer several advantages in various applications. Here’s a detailed explanation:

1. High Vacuum Performance: Oil-sealed vacuum pumps are known for their ability to achieve high levels of vacuum. They can create and maintain deep vacuum levels, making them suitable for applications that require a low-pressure environment. The use of oil as a sealing and lubricating medium helps in achieving efficient vacuum performance.

2. Wide Operating Range: Oil-sealed vacuum pumps have a wide operating range, allowing them to handle a broad spectrum of vacuum levels. They can operate effectively in both low-pressure and high-vacuum conditions, making them versatile for different applications across various industries.

3. Efficient and Reliable Operation: These pumps are known for their reliability and consistent performance. The oil-sealed design provides effective sealing, preventing air leakage and maintaining a stable vacuum level. They are designed to operate continuously for extended periods without significant performance degradation, making them suitable for continuous industrial processes.

4. Contamination Handling: Oil-sealed vacuum pumps are effective in handling certain types of contaminants that may be present in the process gases or air being evacuated. The oil acts as a barrier, trapping and absorbing certain particulates, moisture, and chemical vapors, preventing them from reaching the pump mechanism. This helps protect the pump internals from potential damage and contributes to the longevity of the pump.

5. Thermal Stability: The presence of oil in these pumps helps in dissipating heat generated during operation, contributing to their thermal stability. The oil absorbs and carries away heat, preventing excessive temperature rise within the pump. This thermal stability allows for consistent performance even during prolonged operation and helps protect the pump from overheating.

6. Noise Reduction: Oil-sealed vacuum pumps generally operate at lower noise levels compared to other types of vacuum pumps. The oil acts as a noise-damping medium, reducing the noise generated by the moving parts and the interaction of gases within the pump. This makes them suitable for applications where noise reduction is desired, such as laboratory environments or noise-sensitive industrial settings.

7. Versatility: Oil-sealed vacuum pumps are versatile and can handle a wide range of gases and vapors. They can effectively handle both condensable and non-condensable gases, making them suitable for diverse applications in industries such as chemical processing, pharmaceuticals, food processing, and research laboratories.

8. Cost-Effective: Oil-sealed vacuum pumps are often considered cost-effective options for many applications. They generally have a lower initial cost compared to some other types of high-vacuum pumps. Additionally, the maintenance and operating costs are relatively lower, making them an economical choice for industries that require reliable vacuum performance.

9. Simplicity and Ease of Maintenance: Oil-sealed vacuum pumps are relatively simple in design and easy to maintain. Routine maintenance typically involves monitoring oil levels, changing the oil periodically, and inspecting and replacing worn-out parts as necessary. The simplicity of maintenance procedures contributes to the overall cost-effectiveness and ease of operation.

10. Compatibility with Other Equipment: Oil-sealed vacuum pumps are compatible with various process equipment and systems. They can be easily integrated into existing setups or used in conjunction with other vacuum-related equipment, such as vacuum chambers, distillation systems, or industrial process equipment.

These advantages make oil-sealed vacuum pumps a popular choice in many industries where reliable, high-performance vacuum systems are required. However, it’s important to consider specific application requirements and consult with experts to determine the most suitable type of vacuum pump for a particular use case.

vacuum pump

Considerations for Selecting a Vacuum Pump for Cleanroom Applications

When it comes to selecting a vacuum pump for cleanroom applications, several considerations should be taken into account. Here’s a detailed explanation:

Cleanrooms are controlled environments used in industries such as semiconductor manufacturing, pharmaceuticals, biotechnology, and microelectronics. These environments require strict adherence to cleanliness and particle control standards to prevent contamination of sensitive processes or products. Selecting the right vacuum pump for cleanroom applications is crucial to maintain the required level of cleanliness and minimize the introduction of contaminants. Here are some key considerations:

1. Cleanliness: The cleanliness of the vacuum pump is of utmost importance in cleanroom applications. The pump should be designed and constructed to minimize the generation and release of particles, oil vapors, or other contaminants into the cleanroom environment. Oil-free or dry vacuum pumps are commonly preferred in cleanroom applications as they eliminate the risk of oil contamination. Additionally, pumps with smooth surfaces and minimal crevices are easier to clean and maintain, reducing the potential for particle buildup.

2. Outgassing: Outgassing refers to the release of gases or vapors from the surfaces of materials, including the vacuum pump itself. In cleanroom applications, it is crucial to select a vacuum pump with low outgassing characteristics to prevent the introduction of contaminants into the environment. Vacuum pumps specifically designed for cleanroom use often undergo special treatments or use materials with low outgassing properties to minimize this effect.

3. Particle Generation: Vacuum pumps can generate particles due to the friction and wear of moving parts, such as rotors or vanes. These particles can become a source of contamination in cleanrooms. When selecting a vacuum pump for cleanroom applications, it is essential to consider the pump’s particle generation level and choose pumps that have been designed and tested to minimize particle emissions. Pumps with features like self-lubricating materials or advanced sealing mechanisms can help reduce particle generation.

4. Filtration and Exhaust Systems: The filtration and exhaust systems associated with the vacuum pump are critical for maintaining cleanroom standards. The vacuum pump should be equipped with efficient filters that can capture and remove any particles or contaminants generated during operation. High-quality filters, such as HEPA (High-Efficiency Particulate Air) filters, can effectively trap even the smallest particles. The exhaust system should be properly designed to ensure that filtered air is released outside the cleanroom or passes through additional filtration before being reintroduced into the environment.

5. Noise and Vibrations: Noise and vibrations generated by vacuum pumps can have an impact on cleanroom operations. Excessive noise can affect the working environment and compromise communication, while vibrations can potentially disrupt sensitive processes or equipment. It is advisable to choose vacuum pumps specifically designed for quiet operation and that incorporate measures to minimize vibrations. Pumps with noise-dampening features and vibration isolation systems can help maintain a quiet and stable cleanroom environment.

6. Compliance with Standards: Cleanroom applications often have specific industry standards or regulations that must be followed. When selecting a vacuum pump, it is important to ensure that it complies with relevant cleanroom standards and requirements. Considerations may include ISO cleanliness standards, cleanroom classification levels, and industry-specific guidelines for particle count, outgassing levels, or allowable noise levels. Manufacturers that provide documentation and certifications related to cleanroom suitability can help demonstrate compliance.

7. Maintenance and Serviceability: Proper maintenance and regular servicing of vacuum pumps are essential for their reliable and efficient operation. When choosing a vacuum pump for cleanroom applications, consider factors such as ease of maintenance, availability of spare parts, and access to service and support from the manufacturer. Pumps with user-friendly maintenance features, clear service instructions, and a responsive customer support network can help minimize downtime and ensure continued cleanroom performance.

In summary, selecting a vacuum pump for cleanroom applications requires careful consideration of factors such as cleanliness, outgassing characteristics, particle generation, filtration and exhaust systems, noise and vibrations, compliance with standards, and maintenance requirements. By choosing vacuum pumps designed specifically for cleanroom use and considering these key factors, cleanroom operators can maintain the required level of cleanliness and minimize the risk of contamination in their critical processes and products.

vacuum pump

How Are Vacuum Pumps Different from Air Compressors?

Vacuum pumps and air compressors are both mechanical devices used to manipulate air and gas, but they serve opposite purposes. Here’s a detailed explanation of their differences:

1. Function:

– Vacuum Pumps: Vacuum pumps are designed to remove or reduce the pressure within a closed system, creating a vacuum or low-pressure environment. They extract air or gas from a chamber, creating suction or negative pressure.

– Air Compressors: Air compressors, on the other hand, are used to increase the pressure of air or gas. They take in ambient air or gas and compress it, resulting in higher pressure and a compacted volume of air or gas.

2. Pressure Range:

– Vacuum Pumps: Vacuum pumps are capable of generating pressures below atmospheric pressure or absolute zero pressure. The pressure range typically extends into the negative range, expressed in units such as torr or pascal.

– Air Compressors: Air compressors, on the contrary, operate in the positive pressure range. They increase the pressure above atmospheric pressure, typically measured in units like pounds per square inch (psi) or bar.

3. Applications:

– Vacuum Pumps: Vacuum pumps have various applications where the creation of a vacuum or low-pressure environment is required. They are used in processes such as vacuum distillation, vacuum drying, vacuum packaging, and vacuum filtration. They are also essential in scientific research, semiconductor manufacturing, medical suction devices, and many other industries.

– Air Compressors: Air compressors find applications where compressed air or gas at high pressure is needed. They are used in pneumatic tools, manufacturing processes, air conditioning systems, power generation, and inflating tires. Compressed air is versatile and can be employed in numerous industrial and commercial applications.

4. Design and Mechanism:

– Vacuum Pumps: Vacuum pumps are designed to create a vacuum by removing air or gas from a closed system. They may use mechanisms such as positive displacement, entrapment, or momentum transfer to achieve the desired vacuum level. Examples of vacuum pump types include rotary vane pumps, diaphragm pumps, and diffusion pumps.

– Air Compressors: Air compressors are engineered to compress air or gas, increasing its pressure and decreasing its volume. They use mechanisms like reciprocating pistons, rotary screws, or centrifugal force to compress the air or gas. Common types of air compressors include reciprocating compressors, rotary screw compressors, and centrifugal compressors.

5. Direction of Air/Gas Flow:

– Vacuum Pumps: Vacuum pumps draw air or gas into the pump and then expel it from the system, creating a vacuum within the chamber or system being evacuated.

– Air Compressors: Air compressors take in ambient air or gas and compress it, increasing its pressure and storing it in a tank or delivering it directly to the desired application.

While vacuum pumps and air compressors have different functions and operate under distinct pressure ranges, they are both vital in various industries and applications. Vacuum pumps create and maintain a vacuum or low-pressure environment, while air compressors compress air or gas to higher pressures for different uses and processes.

China high quality Long Service Life of Air-Cooled Screw Vacuum Pump   vacuum pump design		China high quality Long Service Life of Air-Cooled Screw Vacuum Pump   vacuum pump design
editor by Dream 2024-05-08

China Professional Screw Vacuum Pump The Most Popular In The Market with Best Sales

Product Description

DS Series Dry Screw Vacuum Pump 

Features

1.Exhaust Path Is Short, Reduce The Deposition Of Reactants.
Comparing with other types of dry vacuum pump,DENAIR screw vacuum pump has the shortest gas path in the vacuum pump and that could reduce the contamination of process gas. Screw rotors can play as a powder transmission mechanism,we runs well even there has lots of contamination inside the pump.

2.The Optimal Linear Sealing, The Pump Performance.
Patented rotor profile can provide rotor excellent sealing effects thus a larger clearance is allowable in between.Pump rotor wesring and rotor jam by the process contamination can be reduced by larger allowable clearcance.

3.Simple Structure, Low Fault Rate And Easy Maintenance
Screw type vacuum is composed by a pair of screw rotor and isolation plates are required in different between rotors and isolation plates can also be avoided.Overhaul CHINAMFG dry pump is much easier than other type of dry pump,so the erpair time is shorter and the cost is saver.

4.Microcomputer Operation, Remote Monitoring, Considerate Protection
Microprocessor controller provides lots of pump parameters for running status monitoring.Pump can be easily operated and monitored by the operation panel.Remote control software can help the customer monitor the pump running status remotely.

DS Vacuum Pump Speed Curve

Advantages

1.Special cooling liquid cooling, to avoid the cooling water may cause corrosion to the hull. 

2.Mobile operation interface, convenient operation; Display and the actual work of vacuum pump and can be selected to both languages, according to the real close to the customer.

3.Catch the power connector, safe and convenient.

4.The nitrogen gas heater, make the vacuum pump is more suitable for CVD, PECVD and other semiconductor technique process.
5.The control signals and communication signal interface, remote monitoring was carried out on the vacuum. 

Application

1.The health care industry.

2.Lighting industry.

3.A variety of analytical instruments.

4.Electronics, semiconductor industry. 

5.The power industry.

6.Refrigeration industry.

Technical Prameters

Type Unit DS180 DS250 DS360 DS540 DS720
50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz
Pumping speed m3/hr 180 216 250 3, China
And our factory is located in No.386,YangzhuangBang Street,Pingxing Rd.,Xindai Town,HangZhou,ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not: Oil
Structure: Rotary Vacuum Pump
Exhauster Method: /
Vacuum Degree: Vacuum
Work Function: Pre-Suction Pump
Working Conditions: Dry
Customization:
Available

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vacuum pump

Can Vacuum Pumps Be Used in the Aerospace Sector?

Vacuum pumps indeed have various applications in the aerospace sector. Here’s a detailed explanation:

Vacuum pumps play a crucial role in several areas of the aerospace industry, supporting various processes and systems. Some of the key applications of vacuum pumps in the aerospace sector include:

1. Space Simulation Chambers: Vacuum pumps are used in space simulation chambers to replicate the low-pressure conditions experienced in outer space. These chambers are utilized for testing and validating the performance and functionality of aerospace components and systems under simulated space conditions. Vacuum pumps create and maintain the necessary vacuum environment within these chambers, allowing engineers and scientists to evaluate the behavior and response of aerospace equipment in space-like conditions.

2. Propellant Management: In space propulsion systems, vacuum pumps are employed for propellant management. They help in the transfer, circulation, and pressurization of propellants, such as liquid rocket fuels or cryogenic fluids, in both launch vehicles and spacecraft. Vacuum pumps assist in creating the required pressure differentials for propellant flow and control, ensuring efficient and reliable operation of propulsion systems.

3. Environmental Control Systems: Vacuum pumps are utilized in the environmental control systems of aircraft and spacecraft. These systems are responsible for maintaining the desired atmospheric conditions, including temperature, humidity, and cabin pressure, to ensure the comfort, safety, and well-being of crew members and passengers. Vacuum pumps are used to regulate and control the cabin pressure, facilitating the circulation of fresh air and maintaining the desired air quality within the aircraft or spacecraft.

4. Satellite Technology: Vacuum pumps find numerous applications in satellite technology. They are used in the fabrication and testing of satellite components, such as sensors, detectors, and electronic devices. Vacuum pumps help create the necessary vacuum conditions for thin film deposition, surface treatment, and testing processes, ensuring the performance and reliability of satellite equipment. Additionally, vacuum pumps are employed in satellite propulsion systems to manage propellants and provide thrust for orbital maneuvers.

5. Avionics and Instrumentation: Vacuum pumps are involved in the production and testing of avionics and instrumentation systems used in aerospace applications. They facilitate processes such as thin film deposition, vacuum encapsulation, and vacuum drying, ensuring the integrity and functionality of electronic components and circuitry. Vacuum pumps are also utilized in vacuum leak testing, where they help create a vacuum environment to detect and locate any leaks in aerospace systems and components.

6. High Altitude Testing: Vacuum pumps are used in high altitude testing facilities to simulate the low-pressure conditions encountered at high altitudes. These testing facilities are employed for evaluating the performance and functionality of aerospace equipment, such as engines, materials, and structures, under simulated high altitude conditions. Vacuum pumps create and control the required low-pressure environment, allowing engineers and researchers to assess the behavior and response of aerospace systems in high altitude scenarios.

7. Rocket Engine Testing: Vacuum pumps are crucial in rocket engine testing facilities. They are utilized to evacuate and maintain the vacuum conditions in engine test chambers or nozzles during rocket engine testing. By creating a vacuum environment, these pumps simulate the conditions experienced by rocket engines in the vacuum of space, enabling accurate testing and evaluation of engine performance, thrust levels, and efficiency.

It’s important to note that aerospace applications often require specialized vacuum pumps capable of meeting stringent requirements, such as high reliability, low outgassing, compatibility with propellants or cryogenic fluids, and resistance to extreme temperatures and pressures.

In summary, vacuum pumps are extensively used in the aerospace sector for a wide range of applications, including space simulation chambers, propellant management, environmental control systems, satellite technology, avionics and instrumentation, high altitude testing, and rocket engine testing. They contribute to the development, testing, and operation of aerospace equipment, ensuring optimal performance, reliability, and safety.

vacuum pump

Can Vacuum Pumps Be Used in the Production of Solar Panels?

Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:

Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:

1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.

2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.

3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:

– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.

– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.

– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.

4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.

5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.

In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.vacuum pump

What Is the Purpose of a Vacuum Pump in an HVAC System?

In an HVAC (Heating, Ventilation, and Air Conditioning) system, a vacuum pump serves a crucial purpose. Here’s a detailed explanation:

The purpose of a vacuum pump in an HVAC system is to remove air and moisture from the refrigerant lines and the system itself. HVAC systems, particularly those that rely on refrigeration, operate under specific pressure and temperature conditions to facilitate the transfer of heat. To ensure optimal performance and efficiency, it is essential to evacuate any non-condensable gases, air, and moisture from the system.

Here are the key reasons why a vacuum pump is used in an HVAC system:

1. Removing Moisture: Moisture can be present within an HVAC system due to various factors, such as system installation, leaks, or improper maintenance. When moisture combines with the refrigerant, it can cause issues like ice formation, reduced system efficiency, and potential damage to system components. A vacuum pump helps remove moisture by creating a low-pressure environment, which causes the moisture to boil and turn into vapor, effectively evacuating it from the system.

2. Eliminating Air and Non-Condensable Gases: Air and non-condensable gases, such as nitrogen or oxygen, can enter an HVAC system during installation, repair, or through leaks. These gases can hinder the refrigeration process, affect heat transfer, and decrease system performance. By using a vacuum pump, technicians can evacuate the air and non-condensable gases, ensuring that the system operates with the designed refrigerant and pressure levels.

3. Preparing for Refrigerant Charging: Prior to charging the HVAC system with refrigerant, it is crucial to create a vacuum to remove any contaminants and ensure the system is clean and ready for optimal refrigerant circulation. By evacuating the system with a vacuum pump, technicians ensure that the refrigerant enters a clean and controlled environment, reducing the risk of system malfunctions and improving overall efficiency.

4. Leak Detection: Vacuum pumps are also used in HVAC systems for leak detection purposes. After evacuating the system, technicians can monitor the pressure to check if it holds steady. A significant drop in pressure indicates the presence of leaks, enabling technicians to identify and repair them before charging the system with refrigerant.

In summary, a vacuum pump plays a vital role in an HVAC system by removing moisture, eliminating air and non-condensable gases, preparing the system for refrigerant charging, and aiding in leak detection. These functions help ensure optimal system performance, energy efficiency, and longevity, while also reducing the risk of system malfunctions and damage.

China Professional Screw Vacuum Pump The Most Popular In The Market   with Best Sales China Professional Screw Vacuum Pump The Most Popular In The Market   with Best Sales
editor by Dream 2024-05-03

China supplier Air Cooled Screw Vacuum Pump for Electronics, Metallurgy, Food, Semiconductor, Aerospace with Hot selling

Product Description

Internal Structure

Technical Specifications

Component Details

High-efficiency Permanent Magnet Motor
Insulation grade F, protective grade IP55, soft start operation, stable flow rate. The constant torque range and weak magnetic range are wider, The efficiency of the permanent magnet motor is higher by 20-30% than that of the regular motor.

Integrated Frequency Converter
Adopt the top frequency system in China, with a wide range of speed regulation, and high precision. Quality stability, to ensure that the pressure transmitter signal is transmitted.

Smart Touch Controller
Superior built-in intelligence requires minimal manual operation. A high-precision color electronic screen, clear graphics display, and indication of maintenance information, fault alarms, and safety shutdown alarms.

Special Type Intake Valve
Automatic control of the opening, to ensure the engine fuel injection and lubricating oil circulation.
Ultra-low oil circuit loss, overall efficiency improvement.
Normally open solenoid valve control, emergency stop automatically closed, prevent oil injection.

Cooling System
Large heat exchange area design effectively prevents high-temperature machines and reduces oil emulsification and coking caused by high-temperature.

Excellent Air Filter
An air filter with excellent air purification capability ensures a clean air system and three-stage filtration to maximize air purification and meet standard emissions. It can remove a lot of steam and a small amount of dust gas occasions, the ultimate vacuum is up to 1 Pa.

Reliable Oil and Air Separator
Vertical tangential cyclone separation structure, complete separation of oil and air, easy replacement of cartridge, and reduced maintenance cost.

High-Quality Soundproof Cotton
Compact noise reduction housing, achieving no vibration amplitude during operation, cooperates with high-quality soundproof cotton to further improve noise reduction levels.

Iron Oil Pipe & Air Pipe System
Iron is resistant to high temperature, low temperature, and high pressure, suitable for bad working conditions, completely leak-free, and maintenance-free.

Sanzhi Screw Vacuum Pump VS Water Ring Pump

Features of Vacuum Pump

Multiple filtration
Three-stage filtration minimizes air impurities.

Energy saving
Saves 50-60% of electricity compared to traditional vacuum pumps.

Constant pressure
Constant speed pumping, solving the problem of unstable vacuum pumping.

Higher vacuum degree
The vacuum degree of the vacuum pump on the market is -0.07Mpa, our vacuum degree is -0.098Mpa.

Easy use
Simple structure, easy to install, operate, and maintain.

Packaging&Shipping

Our Advantages
 

1. Price advantage

Direct to provide customers with ex-factory prices, so that customers are more competitive.

2. Direct deal
All products are supplied directly from the factory and we will offer more cost-effective products.

3. OEM & ODM services
The strong production and management capacity of the factory can provide OEM/ODM service for you.

4. Customised service
We accept non-standard orders, export orders, voltage/power/pressure, etc, which can be customized. If you have demands, please contact us.

5. Accept small order
You can place a small trial order first to test the quality of our products.

6. Fast delivery
High-quality products with timely delivery.

7. Complete authorisation
For distributors, we can provide the full authorization certificate to allow you to sell our SANZHI brand products.

ABOUT US
Sanzhi (ZheJiang ) Compressor Co., Ltd is a specialist in the production of screw air compressors and screw vacuum pumps. The extensive product range includes normal pressure/low-pressure screw air compressors, permanent magnet frequency conversion screw air compressors, two-stage compression screw air compressors, screw air compressors for laser cutting, single-tank mobile screw air compressors, double-tank mobile screw air compressor, electric mobile screw air compressor, diesel mobile screw air compressor, screw vacuum pump, etc.

Our factory is located in HangZhou City, ZheJiang Province, China. We can pick you up from HangZhou International Airport to our factory, 30 kilometers in about 1 hour. Welcome to our company!

Application industry
The items are widely used in wood processing, ceramic processing, printing processing, plastic processing, food packaging, semiconductor materials, pharmaceutical industry, PET blowing industry, petrochemical industry, rubber industry, iron and steel industry, mining industry, spraying industry, tobacco industry, foam factories, brick factories, electronic factories, marine exploration, hydroelectric power stations, ships, military industries and so on.

Successful cases

FAQ
Q1. Are you a trading company or manufacturer?
A: We are a professional manufacturer of screw vacuum pumps, with more than 10 years of experience.

Q2. How do you control quality?
A: 1. The raw materials are strictly inspected.
  2. Installation procedures are strictly controlled.
  3. Each machine must pass at least 5 hours of continuous testing before leaving the factory.

Q3. What information must I provide to get a suitable machine?
1. How much air delivery capacity (Unit: CFM or m³/Min)
2. How much working pressure (Unit: PSI, Bar or Mpa)
3. What is the voltage and frequency of my country of residence (V/Hz)
4. Whether I need other accessories such as an air tank, filters, and/or air dryers.
Tell us the answer, we will offer a scheme for you!

Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP

Q5. What is the available voltage vacuum pump?
A: Sanzhi available voltage include 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, 440v/60hz/3p, and can be customized according to your requirements.

Q6. How long is the delivery time?
A: For standard voltage,15 working days after the confirmed order. Non-standard, please contact our sales.

Q7. What’s the payment term?
A: TT with 30% deposit in advance, rest balance B/L copy will be ok. USD and RMB can be accepted.

Q8. How about your warranty?
A: One year for the whole machine and 2 years for screw vacuum pump, except for consumable spare parts.

Q9. What about the maintenance?
A: First maintenance needs to be done after 500 hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

Q10. Can machines be run in high-temperature environment?
A: Yes, machines would run in high-temperature environment countries. Working temperature from -20° to 45°(-4ºF-113ºF).

Q11. Do you offer OEM service?
A: Yes, with a professional design team, both OEM & ODM orders are highly welcome.

Q12. How long could your vacuum pump be used?
A: Generally, more than 10 years.

Q13. Will you provide some spare parts for the machines?
A: Yes, of course.

Q14. How about your after-sales service?
A: Provide customers with installation and commissioning online instructions, and arrange our engineers to help you with training and installation.

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After-sales Service: Online Technology Support
Warranty: 1 Year, 2 Year
Oil or Not: Oil
Structure: Screw Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: High Vacuum
Samples:
US$ 10000/Piece
1 Piece(Min.Order)

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Customization:
Available

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vacuum pump

How Do You Maintain and Troubleshoot Vacuum Pumps?

Maintaining and troubleshooting vacuum pumps is essential to ensure their optimal performance and longevity. Here’s a detailed explanation:

Maintenance of Vacuum Pumps:

1. Regular Inspection: Perform regular visual inspections of the pump to check for any signs of damage, leaks, or abnormal wear. Inspect the motor, belts, couplings, and other components for proper alignment and condition.

2. Lubrication: Follow the manufacturer’s guidelines for lubrication. Some vacuum pumps require regular oil changes or lubrication of moving parts. Ensure that the correct type and amount of lubricant are used.

3. Oil Level Check: Monitor the oil level in oil-sealed pumps and maintain it within the recommended range. Add or replace oil as necessary, following the manufacturer’s instructions.

4. Filter Maintenance: Clean or replace filters regularly to prevent clogging and ensure proper airflow. Clogged filters can impair pump performance and increase energy consumption.

5. Cooling System: If the vacuum pump has a cooling system, inspect it regularly for cleanliness and proper functioning. Clean or replace cooling components as needed to prevent overheating.

6. Seals and Gaskets: Check the seals and gaskets for signs of wear or leakage. Replace any damaged or worn seals promptly to maintain airtightness.

7. Valve Maintenance: If the vacuum pump includes valves, inspect and clean them regularly to ensure proper operation and prevent blockages.

8. Vibration and Noise: Monitor the pump for excessive vibration or unusual noise, which may indicate misalignment, worn bearings, or other mechanical issues. Address these issues promptly to prevent further damage.

Troubleshooting Vacuum Pump Problems:

1. Insufficient Vacuum Level: If the pump is not achieving the desired vacuum level, check for leaks in the system, improper sealing, or worn-out seals. Inspect valves, connections, and seals for leaks and repair or replace as needed.

2. Poor Performance: If the pump is not providing adequate performance, check for clogged filters, insufficient lubrication, or worn-out components. Clean or replace filters, ensure proper lubrication, and replace worn parts as necessary.

3. Overheating: If the pump is overheating, check the cooling system for blockages or insufficient airflow. Clean or replace cooling components and ensure proper ventilation around the pump.

4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn bearings, or other mechanical issues. Inspect and repair or replace damaged or worn parts. Ensure proper alignment and balance of rotating components.

5. Motor Issues: If the pump motor fails to start or operates erratically, check the power supply, electrical connections, and motor components. Test the motor using appropriate electrical testing equipment and consult an electrician or motor specialist if necessary.

6. Excessive Oil Consumption: If the pump is consuming oil at a high rate, check for leaks or other issues that may be causing oil loss. Inspect seals, gaskets, and connections for leaks and repair as needed.

7. Abnormal Odors: Unusual odors, such as a burning smell, may indicate overheating or other mechanical problems. Address the issue promptly and consult a technician if necessary.

8. Manufacturer Guidelines: Always refer to the manufacturer’s guidelines and recommendations for maintenance and troubleshooting specific to your vacuum pump model. Follow the prescribed maintenance schedule and seek professional assistance when needed.

By following proper maintenance procedures and promptly addressing any troubleshooting issues, you can ensure the reliable operation and longevity of your vacuum pump.

vacuum pump

How Do Vacuum Pumps Affect the Performance of Vacuum Chambers?

When it comes to the performance of vacuum chambers, vacuum pumps play a critical role. Here’s a detailed explanation:

Vacuum chambers are enclosed spaces designed to create and maintain a low-pressure environment. They are used in various industries and scientific applications, such as manufacturing, research, and material processing. Vacuum pumps are used to evacuate air and other gases from the chamber, creating a vacuum or low-pressure condition. The performance of vacuum chambers is directly influenced by the characteristics and operation of the vacuum pumps used.

Here are some key ways in which vacuum pumps affect the performance of vacuum chambers:

1. Achieving and Maintaining Vacuum Levels: The primary function of vacuum pumps is to create and maintain the desired vacuum level within the chamber. Vacuum pumps remove air and other gases, reducing the pressure inside the chamber. The efficiency and capacity of the vacuum pump determine how quickly the desired vacuum level is achieved and how well it is maintained. High-performance vacuum pumps can rapidly evacuate the chamber and maintain the desired vacuum level even when there are gas leaks or continuous gas production within the chamber.

2. Pumping Speed: The pumping speed of a vacuum pump refers to the volume of gas it can remove from the chamber per unit of time. The pumping speed affects the rate at which the chamber can be evacuated and the time required to achieve the desired vacuum level. A higher pumping speed allows for faster evacuation and shorter cycle times, improving the overall efficiency of the vacuum chamber.

3. Ultimate Vacuum Level: The ultimate vacuum level is the lowest pressure that can be achieved in the chamber. It depends on the design and performance of the vacuum pump. Higher-quality vacuum pumps can achieve lower ultimate vacuum levels, which are important for applications requiring higher levels of vacuum or for processes that are sensitive to residual gases.

4. Leak Detection and Gas Removal: Vacuum pumps can also assist in leak detection and gas removal within the chamber. By continuously evacuating the chamber, any leaks or gas ingress can be identified and addressed promptly. This ensures that the chamber maintains the desired vacuum level and minimizes the presence of contaminants or unwanted gases.

5. Contamination Control: Some vacuum pumps, such as oil-sealed pumps, use lubricating fluids that can introduce contaminants into the chamber. These contaminants may be undesirable for certain applications, such as semiconductor manufacturing or research. Therefore, the choice of vacuum pump and its potential for introducing contaminants should be considered to maintain the required cleanliness and purity of the vacuum chamber.

6. Noise and Vibrations: Vacuum pumps can generate noise and vibrations during operation, which can impact the performance and usability of the vacuum chamber. Excessive noise or vibrations can interfere with delicate experiments, affect the accuracy of measurements, or cause mechanical stress on the chamber components. Selecting vacuum pumps with low noise and vibration levels is important for maintaining optimal chamber performance.

It’s important to note that the specific requirements and performance factors of a vacuum chamber can vary depending on the application. Different types of vacuum pumps, such as rotary vane pumps, dry pumps, or turbomolecular pumps, offer varying capabilities and features that cater to specific needs. The choice of vacuum pump should consider factors such as the desired vacuum level, pumping speed, ultimate vacuum, contamination control, noise and vibration levels, and compatibility with the chamber materials and gases used.

In summary, vacuum pumps have a significant impact on the performance of vacuum chambers. They enable the creation and maintenance of the desired vacuum level, affect the pumping speed and ultimate vacuum achieved, assist in leak detection and gas removal, and influence contamination control. Careful consideration of the vacuum pump selection ensures optimal chamber performance for various applications.

vacuum pump

How Are Vacuum Pumps Different from Air Compressors?

Vacuum pumps and air compressors are both mechanical devices used to manipulate air and gas, but they serve opposite purposes. Here’s a detailed explanation of their differences:

1. Function:

– Vacuum Pumps: Vacuum pumps are designed to remove or reduce the pressure within a closed system, creating a vacuum or low-pressure environment. They extract air or gas from a chamber, creating suction or negative pressure.

– Air Compressors: Air compressors, on the other hand, are used to increase the pressure of air or gas. They take in ambient air or gas and compress it, resulting in higher pressure and a compacted volume of air or gas.

2. Pressure Range:

– Vacuum Pumps: Vacuum pumps are capable of generating pressures below atmospheric pressure or absolute zero pressure. The pressure range typically extends into the negative range, expressed in units such as torr or pascal.

– Air Compressors: Air compressors, on the contrary, operate in the positive pressure range. They increase the pressure above atmospheric pressure, typically measured in units like pounds per square inch (psi) or bar.

3. Applications:

– Vacuum Pumps: Vacuum pumps have various applications where the creation of a vacuum or low-pressure environment is required. They are used in processes such as vacuum distillation, vacuum drying, vacuum packaging, and vacuum filtration. They are also essential in scientific research, semiconductor manufacturing, medical suction devices, and many other industries.

– Air Compressors: Air compressors find applications where compressed air or gas at high pressure is needed. They are used in pneumatic tools, manufacturing processes, air conditioning systems, power generation, and inflating tires. Compressed air is versatile and can be employed in numerous industrial and commercial applications.

4. Design and Mechanism:

– Vacuum Pumps: Vacuum pumps are designed to create a vacuum by removing air or gas from a closed system. They may use mechanisms such as positive displacement, entrapment, or momentum transfer to achieve the desired vacuum level. Examples of vacuum pump types include rotary vane pumps, diaphragm pumps, and diffusion pumps.

– Air Compressors: Air compressors are engineered to compress air or gas, increasing its pressure and decreasing its volume. They use mechanisms like reciprocating pistons, rotary screws, or centrifugal force to compress the air or gas. Common types of air compressors include reciprocating compressors, rotary screw compressors, and centrifugal compressors.

5. Direction of Air/Gas Flow:

– Vacuum Pumps: Vacuum pumps draw air or gas into the pump and then expel it from the system, creating a vacuum within the chamber or system being evacuated.

– Air Compressors: Air compressors take in ambient air or gas and compress it, increasing its pressure and storing it in a tank or delivering it directly to the desired application.

While vacuum pumps and air compressors have different functions and operate under distinct pressure ranges, they are both vital in various industries and applications. Vacuum pumps create and maintain a vacuum or low-pressure environment, while air compressors compress air or gas to higher pressures for different uses and processes.

China supplier Air Cooled Screw Vacuum Pump for Electronics, Metallurgy, Food, Semiconductor, Aerospace   with Hot selling	China supplier Air Cooled Screw Vacuum Pump for Electronics, Metallurgy, Food, Semiconductor, Aerospace   with Hot selling
editor by Dream 2024-04-29

China Custom Air Cooled Dry Screw Vacuum Pump for Flue Gas Desulfurization a/c vacuum pump

Product Description

 

Product Description

Dry screw vacuum pump, is the use of a pair of screw, made in the pump shell synchronous high-speed reverse rotation of the effects of the suction and exhaust and suction device, 2 screw fine dynamic balancing correction, and is supported by bearings, is installed in the pump shell, between screw and screw has a certain gap, so the pump work, no friction between each other, smooth running, low noise, Working chamber without lubricating oil, therefore, dry screw pump can remove a lot of steam and a small amount of dust gas occasions, higher limit vacuum, lower power consumption, energy saving, maintenance-free and other advantages.

Our Advantages

There is no medium in the working chamber, which can obtain a clean vacuum.
. No clearance between rotating parts, high speed operation, small overall volume.

There is no compression in the gas, suitable for extraction of coagulable gas.

Can remove a lot of steam and a small amount of dust gas occasions.
. High vacuum, the ultimate vacuum up to 1 Pa.

Screw material is high strength special material, material density, wear resistance, stable performance.

No friction rotating parts, low noise.
. Simple structure, convenient maintenance.
Wider range of use: corrosive environment can be used.

No oil consumption, no water.

Pump gas directly discharged from the pump body, no pollution of water, no environmental pressure, more convenient gas recovery.

It can be composed of oil-free unit with Roots pump and molecular pump.

 

Typical Use

——Oil and gas recovery.    ——Biological medicine ——Food Processing —— Single crystal furnace
——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis

Product Parameters

Type                                                                             Basic parameters
Pumping speed
m3/h
Presure limit(Pa)  Power (kW)  revolution (rpm) Inlet caliber
mm
outlet caliber mm Cooling water volume
L/min
noise dB(A) Overall dimension
(length*width*height)
mm
LGV-180 180 5 4 2900 40 40 2 < 78 1157x375x734
LGV-250 250 5 5.5 2900 50 40 5.5 <78 1462x417x820
LGV-360 360 5 7.5 2900 50 40 4 W78 1462x455x820
LGV-540 540 5 11 2900 65 50 8 W80 1578x543x860
LGV-720 720 5 15 2900 80 65 10 <80 1623x562x916
LGV-1100 1100 5 22 2900 100 80 14 w 80 1866x598x1050
LG V-1800 1800 5 37 2900 150 100 20 w 80 2092×951 x 1150

Characteristic Curve

 

Detailed Photos

General Manager Speech

Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.

Company Profile

ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.

The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.

The company cooperates with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents. Adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.
 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty: One Year
Oil or Not: Oil Free
Structure: Screw
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: High Vacuum
Work Function: Mainsuction Pump
Customization:
Available

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vacuum pump

Can Vacuum Pumps Be Used for Vacuum Packaging?

Yes, vacuum pumps can be used for vacuum packaging. Here’s a detailed explanation:

Vacuum packaging is a method used to remove air from a package or container, creating a vacuum environment. This process helps to extend the shelf life of perishable products, prevent spoilage, and maintain product freshness. Vacuum pumps play a crucial role in achieving the desired vacuum level for effective packaging.

When it comes to vacuum packaging, there are primarily two types of vacuum pumps commonly used:

1. Single-Stage Vacuum Pumps: Single-stage vacuum pumps are commonly used for vacuum packaging applications. These pumps use a single rotating vane or piston to create a vacuum. They can achieve moderate vacuum levels suitable for most packaging requirements. Single-stage pumps are relatively simple in design, compact, and cost-effective.

2. Rotary Vane Vacuum Pumps: Rotary vane vacuum pumps are another popular choice for vacuum packaging. These pumps utilize multiple vanes mounted on a rotor to create a vacuum. They offer higher vacuum levels compared to single-stage pumps, making them suitable for applications that require deeper levels of vacuum. Rotary vane pumps are known for their reliability, consistent performance, and durability.

When using vacuum pumps for vacuum packaging, the following steps are typically involved:

1. Preparation: Ensure that the packaging material, such as vacuum bags or containers, is suitable for vacuum packaging and can withstand the vacuum pressure without leakage. Place the product to be packaged inside the appropriate packaging material.

2. Sealing: Properly seal the packaging material, either by heat sealing or using specialized vacuum sealing equipment. This ensures an airtight enclosure for the product.

3. Vacuum Pump Operation: Connect the vacuum pump to the packaging equipment or directly to the packaging material. Start the vacuum pump to initiate the vacuuming process. The pump will remove the air from the packaging, creating a vacuum environment.

4. Vacuum Level Control: Monitor the vacuum level during the packaging process using pressure gauges or vacuum sensors. Depending on the specific packaging requirements, adjust the vacuum level accordingly. The goal is to achieve the desired vacuum level suitable for the product being packaged.

5. Sealing and Closure: Once the desired vacuum level is reached, seal the packaging material completely to maintain the vacuum environment. This can be done by heat sealing the packaging material or using specialized sealing mechanisms designed for vacuum packaging.

6. Product Labeling and Storage: After sealing, label the packaged product as necessary and store it appropriately, considering factors such as temperature, humidity, and light exposure, to maximize product shelf life.

It’s important to note that the specific vacuum level required for vacuum packaging may vary depending on the product being packaged. Some products may require a partial vacuum, while others may require a more stringent vacuum level. The choice of vacuum pump and the control mechanisms employed will depend on the specific vacuum packaging requirements.

Vacuum pumps are widely used in various industries for vacuum packaging applications, including food and beverage, pharmaceuticals, electronics, and more. They provide an efficient and reliable means of creating a vacuum environment, helping to preserve product quality and extend shelf life.

vacuum pump

What Is the Role of Vacuum Pumps in Pharmaceutical Manufacturing?

Vacuum pumps play a crucial role in various aspects of pharmaceutical manufacturing. Here’s a detailed explanation:

Vacuum pumps are extensively used in pharmaceutical manufacturing processes to support a range of critical operations. Some of the key roles of vacuum pumps in pharmaceutical manufacturing include:

1. Drying and Evaporation: Vacuum pumps are employed in drying and evaporation processes within the pharmaceutical industry. They facilitate the removal of moisture or solvents from pharmaceutical products or intermediates. Vacuum drying chambers or evaporators utilize vacuum pumps to create low-pressure conditions, which lower the boiling points of liquids, allowing them to evaporate at lower temperatures. By applying vacuum, moisture or solvents can be efficiently removed from substances such as active pharmaceutical ingredients (APIs), granules, powders, or coatings, ensuring the desired product quality and stability.

2. Filtration and Filtrate Recovery: Vacuum pumps are used in filtration processes for the separation of solid-liquid mixtures. Vacuum filtration systems typically employ a filter medium, such as filter paper or membranes, to retain solids while allowing the liquid portion to pass through. By applying vacuum to the filtration apparatus, the liquid is drawn through the filter medium, leaving behind the solids. Vacuum pumps facilitate efficient filtration, speeding up the process and improving product quality. Additionally, vacuum pumps can aid in filtrate recovery by collecting and transferring the filtrate for further processing or reuse.

3. Distillation and Purification: Vacuum pumps are essential in distillation and purification processes within the pharmaceutical industry. Distillation involves the separation of liquid mixtures based on their different boiling points. By creating a vacuum environment, vacuum pumps lower the boiling points of the components, allowing them to vaporize and separate more easily. This enables efficient separation and purification of pharmaceutical compounds, including the removal of impurities or the isolation of specific components. Vacuum pumps are utilized in various distillation setups, such as rotary evaporators or thin film evaporators, to achieve precise control over the distillation conditions.

4. Freeze Drying (Lyophilization): Vacuum pumps are integral to the freeze drying process, also known as lyophilization. Lyophilization is a dehydration technique that involves the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. Vacuum pumps create a low-pressure environment in freeze drying chambers, allowing the frozen product to undergo sublimation. During sublimation, the frozen water or solvent directly transitions from the solid phase to the vapor phase, bypassing the liquid phase. Vacuum pumps facilitate efficient and controlled sublimation, leading to the production of stable, shelf-stable pharmaceutical products with extended shelf life.

5. Tablet and Capsule Manufacturing: Vacuum pumps are utilized in tablet and capsule manufacturing processes. They are involved in the creation of vacuum within tablet presses or capsule filling machines. By applying vacuum, the air is removed from the die cavity or capsule cavity, allowing for the precise filling of powders or granules. Vacuum pumps contribute to the production of uniform and well-formed tablets or capsules by ensuring accurate dosing and minimizing air entrapment, which can affect the final product quality.

6. Sterilization and Decontamination: Vacuum pumps are employed in sterilization and decontamination processes within the pharmaceutical industry. Autoclaves and sterilizers utilize vacuum pumps to create a vacuum environment before introducing steam or chemical sterilants. By removing air or gases from the chamber, vacuum pumps assist in achieving effective sterilization or decontamination by enhancing the penetration and distribution of sterilants. Vacuum pumps also aid in the removal of sterilants and residues after the sterilization process is complete.

It’s important to note that different types of vacuum pumps, such as rotary vane pumps, dry screw pumps, or liquid ring pumps, may be utilized in pharmaceutical manufacturing depending on the specific requirements of the process and the compatibility with pharmaceutical products.

In summary, vacuum pumps play a vital role in various stages of pharmaceutical manufacturing, including drying and evaporation, filtration and filtrate recovery, distillation and purification, freeze drying (lyophilization), tablet and capsule manufacturing, as well as sterilization and decontamination. By enabling efficient and controlled processes, vacuum pumps contribute to the production of high-quality pharmaceutical products, ensuring the desired characteristics, stability, and safety.

vacuum pump

Can Vacuum Pumps Be Used in Laboratories?

Yes, vacuum pumps are extensively used in laboratories for a wide range of applications. Here’s a detailed explanation:

Vacuum pumps are essential tools in laboratory settings as they enable scientists and researchers to create and control vacuum or low-pressure environments. These controlled conditions are crucial for various scientific processes and experiments. Here are some key reasons why vacuum pumps are used in laboratories:

1. Evaporation and Distillation: Vacuum pumps are frequently used in laboratory evaporation and distillation processes. By creating a vacuum, they lower the boiling point of liquids, allowing for gentler and more controlled evaporation. This is particularly useful for heat-sensitive substances or when precise control over the evaporation process is required.

2. Filtration: Vacuum filtration is a common technique in laboratories for separating solids from liquids or gases. Vacuum pumps create suction, which helps draw the liquid or gas through the filter, leaving the solid particles behind. This method is widely used in processes such as sample preparation, microbiology, and analytical chemistry.

3. Freeze Drying: Vacuum pumps play a crucial role in freeze drying or lyophilization processes. Freeze drying involves removing moisture from a substance while it is in a frozen state, preserving its structure and properties. Vacuum pumps facilitate the sublimation of frozen water directly into vapor, resulting in the removal of moisture under low-pressure conditions.

4. Vacuum Ovens and Chambers: Vacuum pumps are used in conjunction with vacuum ovens and chambers to create controlled low-pressure environments for various applications. Vacuum ovens are used for drying heat-sensitive materials, removing solvents, or conducting reactions under reduced pressure. Vacuum chambers are utilized for testing components under simulated space or high-altitude conditions, degassing materials, or studying vacuum-related phenomena.

5. Analytical Instruments: Many laboratory analytical instruments rely on vacuum pumps to function properly. For example, mass spectrometers, electron microscopes, surface analysis equipment, and other analytical instruments often require vacuum conditions to maintain sample integrity and achieve accurate results.

6. Chemistry and Material Science: Vacuum pumps are employed in numerous chemical and material science experiments. They are used for degassing samples, creating controlled atmospheres, conducting reactions under reduced pressure, or studying gas-phase reactions. Vacuum pumps are also used in thin film deposition techniques like physical vapor deposition (PVD) and chemical vapor deposition (CVD).

7. Vacuum Systems for Experiments: In scientific research, vacuum systems are often designed and constructed for specific experiments or applications. These systems can include multiple vacuum pumps, valves, and chambers to create specialized vacuum environments tailored to the requirements of the experiment.

Overall, vacuum pumps are versatile tools that find extensive use in laboratories across various scientific disciplines. They enable researchers to control and manipulate vacuum or low-pressure conditions, facilitating a wide range of processes, experiments, and analyses. The choice of vacuum pump depends on factors such as required vacuum level, flow rate, chemical compatibility, and specific application needs.

China Custom Air Cooled Dry Screw Vacuum Pump for Flue Gas Desulfurization   a/c vacuum pump		China Custom Air Cooled Dry Screw Vacuum Pump for Flue Gas Desulfurization   a/c vacuum pump
editor by Dream 2024-04-25

China Professional High Vacuum Pump Cheap Price Electric Micro Mini Wet Screw Value Buy Vacuum vacuum pump ac system

Product Description

                                       EXTERIOR DESIGN                                                                INTERIOR DESIGN

ZheJiang CHINAMFG Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CHINAMFG is a comprehensive screw air compressor

manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,

a comprehensive first-class exhibition hall and a testing laboratory.

CHINAMFG has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production

concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology

of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.

The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD

two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric

portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts. CHINAMFG adheres to the business philosophy of

cooperation and mutual benefit to provide a one-stop service for every customer!

CHINAMFG air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South

Africa, Australia, Thailand, Russia, Argentina, Canada and so on. CHINAMFG products have won a good reputation from users for their excellent

quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with

excellent products and meticulous after-sales service!

CHINAMFG warmly welcome customers to visit our factory and establish a wide range of cooperation!

Frequency Asked Question:

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our Factory is Located in Xihu (West Lake) Dis. CountyHangZhou CityZheJiang  Province, China.

Q3: Will you provide spare parts of your products? 
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.

Q4: Can you accept OEM orders? 
A4: Yes, with professional design team, OEM orders are highly welcome.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: Warranty terms of your machine?
A6Two years warranty for the machine and technical support always according to your needs.

Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours
Warranty: 1 Year, 2 Year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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vacuum pump

What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?

Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:

Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.

Here are some key roles of vacuum pumps in semiconductor manufacturing:

1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.

2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.

3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.

4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.

5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.

6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.

7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.

8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.

Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.

Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.

vacuum pump

How Do Vacuum Pumps Assist in Freeze-Drying Processes?

Freeze-drying, also known as lyophilization, is a dehydration technique used in various industries, including pharmaceutical manufacturing. Vacuum pumps play a crucial role in facilitating freeze-drying processes. Here’s a detailed explanation:

During freeze-drying, vacuum pumps assist in the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. The freeze-drying process involves three main stages: freezing, primary drying (sublimation), and secondary drying (desorption).

1. Freezing: In the first stage, the pharmaceutical product is frozen to a solid state. Freezing is typically achieved by lowering the temperature of the product below its freezing point. The frozen product is then placed in a vacuum chamber.

2. Primary Drying (Sublimation): Once the product is frozen, the vacuum pump creates a low-pressure environment within the chamber. By reducing the pressure, the boiling point of water or solvents present in the frozen product is lowered, allowing them to transition directly from the solid phase to the vapor phase through a process called sublimation. Sublimation bypasses the liquid phase, preventing potential damage to the product’s structure.

The vacuum pump maintains a low-pressure environment by continuously removing the water vapor or solvent vapor generated during sublimation. The vapor is drawn out of the chamber, leaving behind the freeze-dried product. This process preserves the product’s original form, texture, and biological activity.

3. Secondary Drying (Desorption): After the majority of the water or solvents have been removed through sublimation, the freeze-dried product may still contain residual moisture or solvents. In the secondary drying stage, the vacuum pump continues to apply vacuum to the chamber, but at a higher temperature. The purpose of this stage is to remove the remaining moisture or solvents through evaporation.

The vacuum pump maintains the low-pressure environment, allowing the residual moisture or solvents to evaporate at a lower temperature than under atmospheric pressure. This prevents potential thermal degradation of the product. Secondary drying further enhances the stability and shelf life of the freeze-dried pharmaceutical product.

By creating and maintaining a low-pressure environment, vacuum pumps enable efficient and controlled sublimation and desorption during the freeze-drying process. They facilitate the removal of water or solvents while minimizing the potential damage to the product’s structure and preserving its quality. Vacuum pumps also contribute to the overall speed and efficiency of the freeze-drying process by continuously removing the vapor generated during sublimation and evaporation. The precise control provided by vacuum pumps ensures the production of stable and high-quality freeze-dried pharmaceutical products.

vacuum pump

Can Vacuum Pumps Be Used in Food Processing?

Yes, vacuum pumps are widely used in food processing for various applications. Here’s a detailed explanation:

Vacuum pumps play a crucial role in the food processing industry by enabling the creation and maintenance of vacuum or low-pressure environments. They offer several benefits in terms of food preservation, packaging, and processing. Here are some common applications of vacuum pumps in food processing:

1. Vacuum Packaging: Vacuum pumps are extensively used in vacuum packaging processes. Vacuum packaging involves removing air from the packaging container to create a vacuum-sealed environment. This process helps extend the shelf life of food products by inhibiting the growth of spoilage-causing microorganisms and reducing oxidation. Vacuum pumps are used to evacuate the air from the packaging, ensuring a tight seal and maintaining the quality and freshness of the food.

2. Freeze Drying: Vacuum pumps are essential in freeze drying or lyophilization processes used in food processing. Freeze drying involves removing moisture from food products while they are frozen, preserving their texture, flavor, and nutritional content. Vacuum pumps create a low-pressure environment that allows frozen water to directly sublimate from solid to vapor, resulting in the removal of moisture from the food without causing damage or loss of quality.

3. Vacuum Cooling: Vacuum pumps are utilized in vacuum cooling processes for rapid and efficient cooling of food products. Vacuum cooling involves placing the food in a vacuum chamber and reducing the pressure. This lowers the boiling point of water, facilitating the rapid evaporation of moisture and heat from the food, thereby cooling it quickly. Vacuum cooling helps maintain the freshness, texture, and quality of delicate food items such as fruits, vegetables, and bakery products.

4. Vacuum Concentration: Vacuum pumps are employed in vacuum concentration processes in the food industry. Vacuum concentration involves removing excess moisture from liquid food products to increase their solids content. By creating a vacuum, the boiling point of the liquid is reduced, allowing for gentle evaporation of water while preserving the desired flavors, nutrients, and viscosity of the product. Vacuum concentration is commonly used in the production of juices, sauces, and concentrates.

5. Vacuum Mixing and Deaeration: Vacuum pumps are used in mixing and deaeration processes in food processing. In the production of certain food products such as chocolates, confectioneries, and sauces, vacuum mixing is employed to remove air bubbles, achieve homogeneity, and improve product texture. Vacuum pumps aid in the removal of entrapped air and gases, resulting in smooth and uniform food products.

6. Vacuum Filtration: Vacuum pumps are utilized in food processing for vacuum filtration applications. Vacuum filtration involves separating solids from liquids or gases using a filter medium. Vacuum pumps create suction that draws the liquid or gas through the filter, leaving behind the solid particles. Vacuum filtration is commonly used in processes such as clarifying liquids, removing impurities, and separating solids from liquids in the production of beverages, oils, and dairy products.

7. Marinating and Brining: Vacuum pumps are employed in marinating and brining processes in the food industry. By applying a vacuum to the marinating or brining container, the pressure is reduced, allowing the marinade or brine to penetrate the food more efficiently. Vacuum marinating and brining help enhance flavor absorption, reduce marinating time, and improve the overall taste and texture of the food.

8. Controlled Atmosphere Packaging: Vacuum pumps are used in controlled atmosphere packaging (CAP) systems in the food industry. CAP involves modifying the gas composition within food packaging to extend the shelf life and maintain the quality of perishable products. Vacuum pumps aid in the removal of oxygen or other unwanted gases from the package, allowing the introduction of a desired gas mixture that preserves the food’s freshness and inhibits microbial growth.

These are just a few examples of how vacuum pumps are used in food processing. The ability to create and control vacuum or low-pressure environments is a valuable asset in preserving food quality, enhancing shelf life, and facilitating various processing techniques in the food industry.

China Professional High Vacuum Pump Cheap Price Electric Micro Mini Wet Screw Value Buy Vacuum   vacuum pump ac system	China Professional High Vacuum Pump Cheap Price Electric Micro Mini Wet Screw Value Buy Vacuum   vacuum pump ac system
editor by Dream 2024-04-24

China Best Sales Factory Price Industrial Stainless Steel Food Grade vacuum Suction Mono Screw Pump vacuum pump for ac

Product Description

 

Product Description

G-type single screw pump, with high pressure and large flow rate, can be used under high viscosity pressure. It can transport high viscosity fluids and media containing hard suspended particles or fibers.

Product Parameters

Product Name Factory Price Industrial Stainless Steel Food Grade vacuum Suction Mono Screw Pump
Material Stainless steel
Flow rate 0.6-150m3/h
Pressure 1.2Mpa
Voltage 220V,380V
Power 0.55-37KW
Head 60-12m

Application
·Petroleum industry: heavy oil transportation, oil and gas mixed transportation, oil-water separation and waste oil recovery systems, etc.
·Chemical and pharmaceutical: various pastes, emulsions, suspensions, etc.
·Environmental engineering: transportation of various sewage, transportation of dewatered sludge, metering and dosing of flocculants and their chemical preparations, etc.
·Mineral engineering: production equipment for titanium dioxide, kaolin, calcium carbonate, etc.
·Food industry: dairy products, fruit juice, fruit puree, vegetable sauce, beer, etc.
·Paper industry: raw material equipment, pulp making and wastewater treatment, etc.
 

Features

·Continuous low-pulsation delivery, unaffected by pressure and viscosity fluctuations.
·Wide range of applications, can convey flowing or even non-flowing materials.
·The medium will not be stirred during the pumping process, and will not be squeezed and sheared.
·High efficiency, the conveying volume is directly proportional to the rotational speed, and the conveying volume can be adjusted by variable frequency.
·Most liquids can be pumped with minimal agitation and pulsation.
·Easy maintenance and repair, with high-pressure transmission capacity.
 

Product Show

Company Profile

FAQ

Q1: Are you a factory or a trading company?
A: We are manufacturer.
Q2: What are your payment terms?
A: 30% T/T in advance, balance should be paid after receiving BL copy or LC at sight.
Q3: Can you do OEM?
A: Yes,we can. Any OEM are welcome!
Q4: How about the MOQ?
 A: Usually, it is 50-100 PCS for each modelBut sample order is highly welcome.
Q5:How about the delivery time?
A: 15-30 days after receiving customersdeposit.
Q6: How long is your warranty?
A: 1 year.
Q7:What can we do in one-year warranty?
A: 1.Providing Spare parts; 2.Engineer is available to service

For more details.pls send us your details need. 
we will feedback ASAP.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online After-Sales Service
Warranty: Online After-Sales Service
Screw Number: Single Screw Pump
Screw Suction Method: Single Suction
Pump Shaft Position: Horizontal
Performance: No Leak
Samples:
US$ 299/Piece
1 Piece(Min.Order)

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Customization:
Available

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Vacuum Pump

Types of vacuum pumps

A vacuum pump is a device that draws gas molecules from a sealed volume and maintains a partial vacuum. Its job is to create a vacuum in a volume, usually one of several. There are several types of vacuum pumps, such as root pumps, diaphragm pumps, rotary piston pumps, and self-priming centrifugal pumps.

The diaphragm pump is a dry positive displacement vacuum pump

Diaphragm pumps are a versatile type of vacuum pump. They can be installed in a variety of scenarios including container emptying, positive suction, and simultaneous fluid mixing. Their performance depends on the stiffness and durability of the diaphragm, which in turn depends on the material.
They have good performance when running in dry mode. Diaphragm pumps work very similarly to the human heart, which is why they are often used to create artificial hearts. In addition, the diaphragm pump is self-priming and has high efficiency. They are also capable of handling the most viscous liquids and are used in almost all industries.
However, this type of pump has several disadvantages. One of them is that they are difficult to restart after a power outage. Another disadvantage is that they can generate a lot of heat. Fortunately, this heat is carried away by airflow. However, this heat builds up in the multistage pump. If this happens, the diaphragm or motor may be damaged. Diaphragm pumps operating in two or more stages should be fitted with solenoid valves to maintain vacuum stability.
Diaphragm pumps are a good choice for drying processes where hygiene is important. These pumps have check valves and rubber or Teflon diaphragms. Diaphragm pumps are also ideal for high viscosity applications where shear sensitivity is important.

Roots pumps are dry method centrifugal pumps

Roots pumps use a vane rotor pump with two counter-rotating vanes that move in opposite directions to move the gas. They are often the first choice for high-throughput process applications. Depending on the size and number of blades, they can withstand up to 10 Torr.
Centrifugal pumps have several advantages, including the ability to handle corrosive fluids and high temperatures. However, when choosing a pump, it is essential to choose a reputable manufacturer. These companies will be able to advise you on the best pump design for your needs and provide excellent after-sales support. Roots pumps can be used in a wide range of industrial applications including chemical, food, and biotechnology.
The Roots pump is a dry centrifugal pump whose geometry enables it to achieve high compression ratios. The screw rotors are synchronized by a set of timing gears that allow gas to pass in both directions and create a compressed state in the chamber. The pre-compressed gas is discharged through a pressure connection and cooled with water. Some pumps are also able to accept additional cooling gas, but this should be done with caution.
The size of the impeller plays an important role in determining the pump head. The impeller diameter determines how high the pump can lift the liquid. Impeller speed also affects the head. Since the head is proportional to the specific gravity of the liquid, the available suction pressure will be proportional to the density of the liquid. The density of water is about 1.2 kg/m3, and the suction pressure of the centrifugal pump is not enough to lift the water.

The rotary vane pump is a self-priming centrifugal pump

A rotary vane pump is a centrifugal pump with a circular pump head and a cycloid cam that supports the rotor. The rotor is close to the cam wall, and two side plates seal the rotor. Vanes in vane pumps are installed in these cavities, and the rotor rotates at high speed, pushing fluid in and out of the pump. The pump offers several advantages, including a reversible design and the ability to handle a wide variety of clean fluids.
Agknx Pumps manufactures a wide range of vane pumps that combine high performance, low cost, and easy maintenance. These pumps handle medium to high viscosity liquids up to 500 degrees Fahrenheit and 200,000 SSU.
The suction side of the rotary vane pump has a discharge port, and the valve prevents the backflow of the discharge air. When the maximum pressure is reached, the outlet valve closes to prevent the backflow of exhaust gas. The mechanical separation step separates the oil from the gas in the pump circuit and returns the remaining oil particles to the sump. The float valve then reintroduces these oil particles into the oil circuit of the pump. The gas produced is almost oil-free and can be blown out of a pipe or hose.
Rotary vane pumps are self-priming positive displacement pumps commonly used in hydraulic, aeration, and vacuum systems. Unlike gear pumps, rotary vane pumps can maintain high-pressure levels while using relatively low suction pressures. The pump is also very effective when pumping viscous or high-viscosity liquids.
Vacuum Pump

Rotary piston pumps are dry method positive displacement pumps

Rotary piston pumps are dry positive displacement pumps designed to deliver high-viscosity fluids. They are capable of pumping a variety of liquids and can run dry without damaging the liquid. Rotary piston pumps are available in a variety of designs. Some are single shafts, some are two shafts and four bearings.
Positive displacement pumps operate slower than centrifugal pumps. This feature makes the positive displacement pump more sensitive to wear. Piston and plunger reciprocating pumps are particularly prone to wear. For more demanding applications, progressive cavity, diaphragm or lobe pumps may be a better choice.
Positive displacement pumps are typically used to pump high-viscosity fluids. This is because the pump relies on a mechanical seal between the rotating elements and the pump casing. As a result, when fluids have low viscosity, their performance is limited. Additionally, low viscosity fluids can cause valve slippage.
These pumps have a piston/plunger arrangement using stainless steel rotors. Piston/piston pumps have two cavities on the suction side. The fluid then flows from one chamber to the other through a helical motion. This results in very low shear and pulsation rates. The pump is usually installed in a cylindrical housing.

Rotary vane pump corrosion resistance

Rotary vane vacuum pumps are designed for use in a variety of industries. They feature plasma-treated corrosion-resistant parts and anti-suck-back valves to help reduce the number of corrosive vapors entering the pump. These pumps are commonly used in freeze dryers, vacuum ovens, and degassing processes. The high flow rates they provide in their working vacuum allow them to speed up processes and reduce the time it takes to run them. Plus, they have energy-efficient motors and silent volume. <br/While rotary vane vacuum pumps are relatively corrosion resistant, they should not be used for aggressive chemicals. For these chemicals, the most suitable pump is the chemical mixing pump, which combines two types of pumps to improve corrosion resistance. If the application requires a more powerful pump, a progressive cavity pump (eg VACUU*PURE 10C) is suitable.
Oil seals used in rotary vane pumps are important to pump performance. The oil seal prevents corrosion of the aluminum parts of the rotary vane pump and prolongs the service life. Most rotary vane vacuum pumps have a standard set of components, although each component may have different oil seals.
Rotary vane vacuum pumps are the most common type of positive displacement pump. They provide quiet operation and long service life. They are also reliable and inexpensive and can be used in a variety of applications.
Vacuum Pump

Roots pumps are primarily used as a vacuum booster

Root vacuum pumps are mainly used as vacuum boosters in industrial applications. They need a thorough understanding of operating principles and proper maintenance to function properly. This course is an introduction to Roots vacuum pumps, covering topics such as pump principles, multi-stage pumps, temperature effects, gas cooling, and maintenance.
Roots pumps have many advantages, including compact and quiet operation. They do not generate particles and have a long service life. They also don’t require oil and have a small footprint. However, Roots pumps have several disadvantages, including relatively high maintenance costs and low pumping speeds near atmospheric pressure.
Root vacuum pumps are often used with rotary vane vacuum pumps. They work on the same principle, the air enters a conveying unit formed by two rolling pistons in the housing. The piston heads are separated from each other, and the air passes through the unit without being reduced until it is discharged. When the air in the next unit reaches a higher absolute pressure, it is expelled from the last unit.
Roots pumps can be classified as sheathed or sealed. Roots pumps with sealed motors are suitable for pumping toxic gases. They have less clearance between the stator and motor rotor and have a sealed tank.

China Best Sales Factory Price Industrial Stainless Steel Food Grade vacuum Suction Mono Screw Pump   vacuum pump for ac	China Best Sales Factory Price Industrial Stainless Steel Food Grade vacuum Suction Mono Screw Pump   vacuum pump for ac
editor by Dream 2024-04-22

China Standard 1.1Kw 20m3/h Air Cooled Dry Oil Free Screw Vacuum Pump for Lab Vacuum Distillation with Best Sales

Product Description

 

Recommends Products

DCVS Central Vacuum System SMVS Micro-Vacuum System DPSB Silent Dry Screw Vacuum Pump
DPSE Water Cooled Dry Screw Vacuum Pump SV CZPT Rotary Vane Vacuum Pump RSS Roots Screw Vacuum System

 

Product Description

DPS Air Cooled Dry Screw Vacuum Pump:

CZPT dry compound screw vacuum pump is the innovation and development of AfaPa’s products, using the fifth generation of compound variable pitch screw technology (30% energy saving, low exhaust temperature), with high efficiency, energy saving, environmental protection, lightweight, easy operation, reliable performance characteristics. It will be main developing trend of the vacuum pump in future.

Working Principle:

Dry compound screw vacuum pump are consist of 2 paralleled screw rotors and pump body form multiple sealed space, rotor and rotor, rotor and pump body all keep minuscule clearance(no touch, no friction), with the reverse gears driving, gas keep continuously transfer from inlet hole to outlet hole. Due to 2 rotors and pump body have no friction each other, need not lubrication oil, can keep clean gas. Gas keep continuously transfer, short passageway, high efficiency, outlet hole position lower than screw rotors, strong drainage ability, easy to clean, no intermediate bulkhead(claw vacuum pump and rotors vacuum pump have intermediate bulkhead), better exhaust and drainage, easy to maintain.
 

Our Advantages

1. Air cooled design.
2. Working chamber 100% no oil.
3. Strong resistance to water vapor.
4. Newest variable pitch screw rotors.
5. No contact double screw rotors.
6. Self-design multistage flat seal.
7. Max vacuum reach at 1Pa.

 

Product Parameters

Model DPS571 DPS050 DPS080
Pumping Speed(m3/h) 20 50 80
Max Vacuum(Pa/Torr) <3/0.02
Motor Power(Kw/Hp) 1.1/1.5 1.5/2.0 2.2/3.0
Rotaring Speed(RPM) 2980
Working Voltage(V/HZ/Phase) 220-480 / 50/60 / 3
Structure Horizontal Type
Inlet Hole KF25 KF40 KF40
Outlet Hole KF25 KF25 KF25
Cooling Method Air Cooled
Sealing Method Mechanical Flat Seal
Gear/Bearing Lubrication 100# Synthetic Gear Oil
Noise(dB) 65 70 72
Weight(Kg) 47 61 69
Dimension(LxWxH, MM) 673x303x275 769x331x292 844x331x292
Remark:
1m3/h=0.2778L/S, 1m3/h=0.5883CFM.
1Pa=0.01mbar, 1Pa=0.001Kpa, 1Pa=0.0075Torr, 1Pa=0.000145PSI, 1Pa=0.00001Bar.

 

Packaging & Shipping

Exhibition

 

Project Case

 

FAQ

Q1: If I want to inquiry, what can I need to offer?
A1: Please tell us your Working Vacuum Degree(Pa,mbar or torr), Flowrate(L/S or M3/H) and Usage.

Q2: Do you have MOQ?
A2: 1Pcs is ok,if you have more quantity, the price will be cut down.

Q3: How long to delivery?
A3: We need about 4-5 weeks to produce,then extra need about 5-7 days to arrange domestic delivery and port clearence.

Q4: What is your payment term?
A4: 50% for prepayment, then the balance should paid before delivery, by TT.

Q5: How long for the warranty?
A5: 1 year for whole machine, the effective date of warranty should be counted from 1 month the goods arrived in client’s site. If the pump go wrong, the client can choose back the pump to factory repair,or we offer remote technical support.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Remote Support
Warranty: 1 Year
Oil or Not: Oil Free
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

vacuum pump

Can Vacuum Pumps Be Used for Vacuum Furnaces?

Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:

Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.

Here are some key points regarding the use of vacuum pumps in vacuum furnaces:

1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.

2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.

3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.

4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.

5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.

6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.

7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.

8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.

Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.

vacuum pump

How Do Vacuum Pumps Affect the Performance of Vacuum Chambers?

When it comes to the performance of vacuum chambers, vacuum pumps play a critical role. Here’s a detailed explanation:

Vacuum chambers are enclosed spaces designed to create and maintain a low-pressure environment. They are used in various industries and scientific applications, such as manufacturing, research, and material processing. Vacuum pumps are used to evacuate air and other gases from the chamber, creating a vacuum or low-pressure condition. The performance of vacuum chambers is directly influenced by the characteristics and operation of the vacuum pumps used.

Here are some key ways in which vacuum pumps affect the performance of vacuum chambers:

1. Achieving and Maintaining Vacuum Levels: The primary function of vacuum pumps is to create and maintain the desired vacuum level within the chamber. Vacuum pumps remove air and other gases, reducing the pressure inside the chamber. The efficiency and capacity of the vacuum pump determine how quickly the desired vacuum level is achieved and how well it is maintained. High-performance vacuum pumps can rapidly evacuate the chamber and maintain the desired vacuum level even when there are gas leaks or continuous gas production within the chamber.

2. Pumping Speed: The pumping speed of a vacuum pump refers to the volume of gas it can remove from the chamber per unit of time. The pumping speed affects the rate at which the chamber can be evacuated and the time required to achieve the desired vacuum level. A higher pumping speed allows for faster evacuation and shorter cycle times, improving the overall efficiency of the vacuum chamber.

3. Ultimate Vacuum Level: The ultimate vacuum level is the lowest pressure that can be achieved in the chamber. It depends on the design and performance of the vacuum pump. Higher-quality vacuum pumps can achieve lower ultimate vacuum levels, which are important for applications requiring higher levels of vacuum or for processes that are sensitive to residual gases.

4. Leak Detection and Gas Removal: Vacuum pumps can also assist in leak detection and gas removal within the chamber. By continuously evacuating the chamber, any leaks or gas ingress can be identified and addressed promptly. This ensures that the chamber maintains the desired vacuum level and minimizes the presence of contaminants or unwanted gases.

5. Contamination Control: Some vacuum pumps, such as oil-sealed pumps, use lubricating fluids that can introduce contaminants into the chamber. These contaminants may be undesirable for certain applications, such as semiconductor manufacturing or research. Therefore, the choice of vacuum pump and its potential for introducing contaminants should be considered to maintain the required cleanliness and purity of the vacuum chamber.

6. Noise and Vibrations: Vacuum pumps can generate noise and vibrations during operation, which can impact the performance and usability of the vacuum chamber. Excessive noise or vibrations can interfere with delicate experiments, affect the accuracy of measurements, or cause mechanical stress on the chamber components. Selecting vacuum pumps with low noise and vibration levels is important for maintaining optimal chamber performance.

It’s important to note that the specific requirements and performance factors of a vacuum chamber can vary depending on the application. Different types of vacuum pumps, such as rotary vane pumps, dry pumps, or turbomolecular pumps, offer varying capabilities and features that cater to specific needs. The choice of vacuum pump should consider factors such as the desired vacuum level, pumping speed, ultimate vacuum, contamination control, noise and vibration levels, and compatibility with the chamber materials and gases used.

In summary, vacuum pumps have a significant impact on the performance of vacuum chambers. They enable the creation and maintenance of the desired vacuum level, affect the pumping speed and ultimate vacuum achieved, assist in leak detection and gas removal, and influence contamination control. Careful consideration of the vacuum pump selection ensures optimal chamber performance for various applications.

vacuum pump

What Is a Vacuum Pump, and How Does It Work?

A vacuum pump is a mechanical device used to create and maintain a vacuum or low-pressure environment within a closed system. Here’s a detailed explanation:

A vacuum pump operates on the principle of removing gas molecules from a sealed chamber, reducing the pressure inside the chamber to create a vacuum. The pump accomplishes this through various mechanisms and techniques, depending on the specific type of vacuum pump. Here are the basic steps involved in the operation of a vacuum pump:

1. Sealed Chamber:

The vacuum pump is connected to a sealed chamber or system from which air or gas molecules need to be evacuated. The chamber can be a container, a pipeline, or any other enclosed space.

2. Inlet and Outlet:

The vacuum pump has an inlet and an outlet. The inlet is connected to the sealed chamber, while the outlet may be vented to the atmosphere or connected to a collection system to capture or release the evacuated gas.

3. Mechanical Action:

The vacuum pump creates a mechanical action that removes gas molecules from the chamber. Different types of vacuum pumps use various mechanisms for this purpose:

– Positive Displacement Pumps: These pumps physically trap gas molecules and remove them from the chamber. Examples include rotary vane pumps, piston pumps, and diaphragm pumps.

– Momentum Transfer Pumps: These pumps use high-speed jets or rotating blades to transfer momentum to gas molecules, pushing them out of the chamber. Examples include turbomolecular pumps and diffusion pumps.

– Entrapment Pumps: These pumps capture gas molecules by adsorbing or condensing them on surfaces or in materials within the pump. Cryogenic pumps and ion pumps are examples of entrainment pumps.

4. Gas Evacuation:

As the vacuum pump operates, it creates a pressure differential between the chamber and the pump. This pressure differential causes gas molecules to move from the chamber to the pump’s inlet.

5. Exhaust or Collection:

Once the gas molecules are removed from the chamber, they are either exhausted into the atmosphere or collected and processed further, depending on the specific application.

6. Pressure Control:

Vacuum pumps often incorporate pressure control mechanisms to maintain the desired level of vacuum within the chamber. These mechanisms can include valves, regulators, or feedback systems that adjust the pump’s operation to achieve the desired pressure range.

7. Monitoring and Safety:

Vacuum pump systems may include sensors, gauges, or indicators to monitor the pressure levels, temperature, or other parameters. Safety features such as pressure relief valves or interlocks may also be included to protect the system and operators from overpressure or other hazardous conditions.

It’s important to note that different types of vacuum pumps have varying levels of vacuum they can achieve and are suitable for different pressure ranges and applications. The choice of vacuum pump depends on factors such as the required vacuum level, gas composition, pumping speed, and the specific application’s requirements.

In summary, a vacuum pump is a device that removes gas molecules from a sealed chamber, creating a vacuum or low-pressure environment. The pump accomplishes this through mechanical actions, such as positive displacement, momentum transfer, or entrapment. By creating a pressure differential, the pump evacuates gas from the chamber, and the gas is either exhausted or collected. Vacuum pumps play a crucial role in various industries, including manufacturing, research, and scientific applications.

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editor by Dream 2024-04-22